Gypsum Board Manufacturing Plant

Product Name: Gypsum Board Manufacturing Plant

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Capacity: 1.5 million ~ 20 million m2/y

Product Standard: GB/T- Chinese stand

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AGICO supplies turnkey gypsum plasterboard solutions from plant designing to completion. With talented engineers and advanced equipment, we can help you build a gypsum board manufacturing plant with an annual output capacity ranging from 1,500,000 m2 to 20,000,000 m2.

As a professional building material equipment manufacturer, AGICO is committed to providing customers with high-quality, economic, energy-saving, and environmentally-friendly equipment systems and plant construction schemes. At present, we have successfully helped customers from many countries to build more than ten gypsum board production lines, and our products and services have been widely praised by our clients.

Our project cases

If you are looking to build a gypsum board manufacturing plant, AGICO is your right choice. Please feel free to contact us for a full quotation!

AGICO Gypsum Board Plant Advantages

1. Due to the scientific design and the advanced manufacturing process, the gypsum board produced by our equipment will have high strength and good water and moisture resistance&#;

2. The core components of each equipment are carefully made of high-quality materials, with long service life, which are not easy to be damaged during the operation of the equipment, reducing the failure rate and maintenance cost of the whole production line&#;

3. The whole production line will be carefully designed and arranged according to the site conditions of customers, so as to save site space, reduce installation difficulty and reduce construction hours as much as possible;

4. The production line will be equipped with an automatic CNC system, which not only greatly improves the production efficiency, but also reduces the labor cost for it is easy to operate and requires fewer workers.;

5. Once the gypsum board plant is done setting up, we will provide operational guidance and training, and lifelong after-sales service.

Gypsum Board Plant Details

Want to start a gypsum board plant?

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Production Capacity of AGICO Gypsum Board Plant

Raw materials applicable:

Plaster Powder, Special Paper, Modified Starch, Foaming Agent, White Latex.

Product gypsum board specifications:

Length: &#; mm

Width: &#; mm

Thickness: 8 &#; 15 mm

Gypsum Board Types Can Be Produced:

a) Common paper surface gypsum board (code name P)

b) Fireproof paper surface gypsum board (code name H)

c) Waterproof paper surface gypsum board (code name S)

d) Waterproof & Fireproof paper surface gypsum board (code name SH)

Gypsum Board Manufacturing Machines

AGICO Gypsum Board Plant Specifications

Annual production(m2)Plant area(m2)Drying methodTotal installed capacityProduction line efficiency(m/min)Required workersElectrical configuration1.5 million60m×26mThermal oil116kw38Siemens2million70m×26mThermal oil127kw4.210Siemens3million84m×30mThermal oil166kw6.Siemens4million110m×30mThermal oil/Hot stove210kw811Siemens5million112m×30mThermal oil/Hot stove234kw10.511Siemens6million122m×30mThermal oil/Hot stove240kw12.511Siemens8million136m×30mThermal oil/Hot stove349kw16.511Siemens10million150m×30mThermal oil/Hot stove467kwSiemens12million172m×30mThermal oil/Hot stove488kwSiemens15million204m×36mThermal oil/Hot stove578kwSiemens20million240m×40mThermal oil/Hot stove778kwSiemens

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What We Offer

After signing the contract:

• Production line configuration & design drawings;
• Detailed equipment guidance;
• Regular equipment manufacturing progress update;
• In-factory trial assembly & report;
• Packing & shipping;
• Engineer-guiding installation & commissioning;
• Worker training.

After completing the project:

• 1-year warranty (free);
• 24 &#; 7 online in time response;
• Regular online technical inspection once per year;
• Lifetime equipment maintenance and repair service;
• Spare parts/accessories supplement;

Gypsum Board Manufacturing Process

Gypsum Board Manufacturing Process

This gypsum board production line uses calcined gypsum powder, water, and various additives as raw materials to manufacture gypsum boards.

During the operation, raw materials are automatically and separately measured and conveyed into the mixer by a continuous auto-conveying system.

After well mixed into slurry and spread onto the gypsum board protective paper, which is continuously moving forward. During the progressing process, the slurry is gradually dispersed with vibration and jointed with back protective paper. 

When going through extruded shaping machine, the slurry is fully wrapped by upper and lower paper, pressing into the well-regulated flat board which is continuously brought forward at a stable and strictly controlled speed.

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After minutes, the calcined gypsum in the slurry is hydrated again and crystallized into tiny interpenetrative dihydrate gypsum crystal with higher strength. And then, the wet gypsum board with a certain strength and regular shape is precisely cut into individual boards with set sizes by an auto-controlled cutting system.

The individual boards are orderly arranged, turned over by the program control system, and brought into the dyer. In the dryer, the absorbed water in the boards is evaporated away. following a strict drying system (The crystal water in the gypsum crystal has no loss).

After being brought out from the dryer, the boards are gradually cooled down in the running process. The front sides of every two boards are folded after being turned over again, and the two ends are cut into boards with regular size and nice appearance by an end sawing machine. 

And finally, the boards are conveyed to an automatic stacking machine and stacked into well-ordered finished products before being put into storage.

What Is Gypsum Board

The gypsum board (or gypsum plasterboard) is a kind of building material with lightweight, high strength, thin thickness, and convenient processing. It has the functions of sound insulation, heat preservation, and fire prevention. At present, the gypsum board has been widely used in residential buildings, office buildings, shops, hotels, industrial plants, and other buildings. In the international market, the gypsum board is a new building material highly praised by governments all over the world, which has good development prospects.

Gypsum Board Manufacturing Plant Provider &#; AGICO CEMENT

We can provide a gypsum board manufacturing plant (plasterboard manufacturing plant) with an annual output ranging from 2 million square meters to 60 million square meters. AGICO is a trustable manufacturer of gypsum board production lines. We can offer gypsum board making machines, and we are also responsible for the whole gypsum board production line design, manufacturing, processing, guide installation and commissioning, training, etc. 

Our gypsum board manufacturing plant can be used for various sizes of gypsum board as follows:

Thickness: 8-15mm

Width:mm

Length: -mm

• Common paper surface gypsum board (code name P)
• Fireproof paper surface gypsum board (code name H)
• Waterproof paper surface gypsum board (code name S)
• Waterproof & Fireproof paper surface gypsum board (code name SH)

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relevant parameter of gypsum board production line

*Table 1 dimensional deviation(unit:mm)

ItemLengthWidthThickness9.5&#;12dimensional deviation-6~0-5~0±0.5±0.6

*Table 2 areal density

Thickness/mmAreal density (kg/&#;)9.59.

*Table 3 breaking load

Plate thickness /mmBreaking load /N                LongitudinalTransverseAverageMinimumAverageMinimum9.

*Table4 Main raw material consumption/ m² of 1 &#; gypsum board

NO.Raw materialsDosage per square meter1Gypsum powder5.28kg/&#;2Water3.57kg/&#;3Face paper0.344kg/&#;4Starch20g/&#;5Foam agent4g/&#;6White latex4g/&#;7Electricity0.26 kWh/ m²our workshop

One-stop solution service

Design

Equipment Supply

Installation & Debugging

Personnel Training

After-sale Service

To meet the different demands of customers, AGICO CEMENT provides every client with a one-stop solution service, as follows: 

1. First stage-after signing the contract

• design scheme of the gypsum board line and related configuration.
• gypsum board making machine of production line and guidance.
• regular update of equipment manufacturing progress.
• Factory trial installation of the production line equipment.
• packing and shipping.
• The engineer will come to guide the installation and debugging to ensure that the factory can produce high-quality gypsum board (the installation and debugging fee will be paid separately).
• training staff.

2. second-stage: after the gypsum board plant is complete and put into operation(including paid service): 

For more information, please visit Plasterboard manufacturing process.

• one year warranty(free)
• 24-hours online quick reply(free).
•  the technical team offers online service once a year(free).
• lifetime maintenance service of equipment(charged after a one-year warranty).
• Lifetime continuous supply of spare parts/accessories. (paid)
• We can provide engineers with on-site technical services according to their real needs(paid)
• Engineers are stationed in the factory to give technical support. (paid)
• AGICO CEMENT can offer service as a third partner. (paid)

Gypsum Board Plant Projects

some successful cases