Standard vs Custom Built Hydraulic Cylinders

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Deciding what type of hydraulic cylinder to use for your business can be a difficult task. A standard hydraulic cylinder can be ready to ship quickly, but might not deliver the best requirements. A custom hydraulic cylinder may be just what you need, but it can take time to be fabricated and delivered to your business. As an auto shop owner, you need to find the best solution so that you are able to keep your operations running smoothly and help customers get their vehicles back in a timely manner.

In this article, we&#;ll break down the advantages and disadvantages of both standard and custom-built hydraulic cylinders so that you can determine which is best for your applications and which should be the priority for your business.

Standard Hydraulic Cylinders

A standard hydraulic cylinder refers to the off-the-shelf models of hydraulic cylinders that are available and accessible when needed. However, these cylinders are not necessarily simplistic or basic. Instead, they can be a perfect fit for your hydraulic applications and can easily be obtained when needed. They are capable of accomplishing many basic operations and are a great, easy solution for many different industries.

A standard hydraulic cylinder can be made with any type of material, including high-end steel and other high-quality materials that work either as OEM components or OEM cylinders. If something happens to your hydraulic cylinder and you need a replacement, all you need to know is the manufacturer and product number to order a standard cylinder and get your equipment running again.

Custom-Made Hydraulic Cylinders

The alternative to the standard hydraulic cylinder is the custom-made hydraulic cylinder. These are not a standard size but instead are customized to fit your individual hydraulic cylinder needs for equipment and machines. These cylinders are developed with specific purposes, loads, and lift capabilities in mind. Because they are specially designed with specific operating conditions in mind, they can take into consideration things like climate, elevation, movements, weights, and functions that a standard hydraulic cylinder cannot.

A custom-made hydraulic cylinder can be made of virtually any material that is able to provide hydraulic functions. All of the component materials, compact design elements, mounting options, and other efficiency components can be modified to accomplish a specific purpose. You should also consider your team engineers before ordering a custom hydraulic cylinder, as certain factors like workflow, turnaround, experience, and innovations should also be taken into consideration as you search for a hydraulic cylinder option.

Advantages & Disadvantages of a Standard Hydraulic Cylinder

The major advantage of having a standard hydraulic cylinder is the time that you can save obtaining them. Standard hydraulic cylinders are readily available and can be purchased off the shelf, which comes in handy if you need to repair your hydraulic cylinder quickly. You can use them as replacements for OEM cylinders and components.

Another benefit is the cost of a standard hydraulic press. Because they are mass-produced and available off the shelf, the cost of purchasing one is much lower than a custom solution. You can also save time and money by quickly utilizing them, rather than waiting for a custom-built hydraulic cylinder to be manufactured.

However, there are some distinct disadvantages to a standard hydraulic cylinder. They may need more maintenance if they are used for operations or procedures that they weren&#;t built to handle. You also might lack the third-party authorizations needed for certain industry standards to be met, such as in off-shore or marine industries.

Advantages & Disadvantages of a Custom Built Hydraulic Cylinder

The significant advantages of a custom built hydraulic cylinder come from the flexibility and customization benefits you can get by developing your own system. When you construct a hydraulic cylinder from scratch, you are able to build all of the specific qualities that you need for operations. Everything from component materials to mounting alternatives are part of the planning and development process, so you can specify everything you need to complete project objectives.

Another important benefit of custom built hydraulic cylinders is the durability of the end product. You can know the specific purpose of the cylinder before crafting it, so you can create a strong, durable cylinder made of the best materials for the specific purpose it will be used for. You can plan for high pressure in deep sea areas or high temperatures for use near furnaces and heat sources. This can help the cylinder last longer than a standard cylinder trying to do tasks that it wasn&#;t designed for.

It&#;s important to keep in mind, however, that there are disadvantages to using custom built hydraulic cylinders. They can be very expensive to manufacture and develop. While it could be argued that they pay for themselves over time, they still have high upfront costs that can be hard to swallow. They can also slow down operations as they take time to develop and manufacture, rather than the off the shelf options with standard hydraulic cylinders.

A custom cylinder will also need to be created by someone who has experience in engineering and designing custom hydraulic cylinders. Knowing how to balance all of the variables and create something that will work for its intended purpose is a difficult task, especially for teams that haven&#;t created custom hydraulic cylinders before.

Replacement Parts for Your Hydraulic Cylinder

Obtaining replacement parts for your hydraulic cylinder is an important part of ensuring that your business operations can run smoothly. Without the right parts, you can end up slowing down operations more so than being productive and accomplishing goals. As a shop owner, having a hydraulic cylinder is key to daily operations and delivering a great customer experience. At SVI International, we want to help you get the parts you need in order to keep operations flowing and make your customers happy. To learn more about our products and solutions, visit SVI International for yourself and discover how we can help you today.

When it comes to selecting a new hydraulic cylinder, you generally have two options: off-the-shelf cylinders or custom manufactured cylinders. While both options have their place, design requirements and application will greatly influence your decision.

Which type is better for your application? In this article we&#;ll explore the advantages and disadvantages of each option.

For more Custom Hydraulic cylinder Manufacturerinformation, please contact us. We will provide professional answers.

Off the shelf

Off-the-shelf cylinders are mass produced with the intention of fitting a wide range of hydraulic systems. They can be found in stock at your local supplier, providing a quick and inexpensive option that can come close meeting your requirements.

Selecting a pre-fabricated cylinder is especially attractive when equipment is down and a replacement is needed in short order. A pre-fabricated cylinder is also an option when manufacturing new equipment. The cylinder can be sourced early in the design process and the mating hydraulic components are designed around it.

Although an off-the-shelf cylinder can be suitable in these situations, a compromise is typically made in regards to materials and quality of design. For example, the barrel may be larger than what you need and your choice of rod material and diameter is limited.

Integrated features such as valves, manifolds and electronics can be found on some off-the-shelf cylinders, but they can be difficult to find and they are not designed with your application in mind.

For existing equipment, compatibility, safety and space issues can arise resulting in increased maintenance costs and downtime. Misalignment is common, putting stress on both the cylinder and mating parts, port orientation can be awkward and lower quality components can degrade rapidly.

Specifying an off-the-shelf cylinder for new equipment design often exposes areas in which it is not the optimum choice. Mounting styles are limited, seals may not be rated for the intended use and limited lifting/load capacity can affect overall performance. An off-the-shelf hydraulic cylinder can become the weakest link of your overall assembly.

&#;The bitterness of poor quality remains long after the sweetness of low prices are forgotten.&#; -Benjamin Franklin.

Custom Hydraulic Cylinders

Custom Hydraulic Cylinders are designed to meet the specific needs of your application. Key requirements such as lifting capacity and operating environment drive the design, instead of availability, resulting in an optimal cylinder for your intended use.

Piston rods, barrels and other components are designed to the precise length and diameter required. Upgraded materials, coatings and finishes can be applied to best suit an application and valves, manifolds and electronics can be integrated directly into the design.

Extreme ambient temperatures, such as sub-arctic conditions or proximity to a furnace, can be accommodated with seal design specific to its intended use. Port sizing and location can be designed to suit overall equipment design and many styles of mounting connections are available.

While the initial cost to manufacture each cylinder may be higher, custom units often pay for themselves over time with greater performance and lower maintenance costs.

In prototyping situations, a custom design can be engineered and refined many times over until the ideal solution is found. The cylinder can then be manufactured at a much lower cost, especially in a fully integrated facility. Since all necessary pre-work is complete, production runs can be delivered in as little as four weeks and recurring orders can be aligned to match your build schedule.

Which is right for you?

Design requirements and application will guide your decision on whether an off-the-shelf cylinder will be sufficient for your task. In low-stress situations, an off-the-shelf cylinder can get you back up and running quickly.

But convenience aside, a custom cylinder will outperform and outlast the competition every time. Designed specifically for your application, a custom design will generally pay off in the long term with reduced down time and maintenance costs. Pricing and delivery can be lower than you think!

Don&#;t know where to start?

Lean on our expertise. For over thirty years we have been providing engineered, in-house solutions to solve your complex and toughest challenges. We turn rough ideas into comprehensive solutions and we handle the easy ones too!

For more information, visit www.rhkhydraulics.com or speak to a member of our technical sales team at 780-452-.

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