State of the Industry: Solar Energy Manufacturing
The popularity of solar energy has been steadily growing in recent years. With increasing consumer demand and government grants available, working in this industry can provide lucrative opportunities.
OUSHANG SOLAR supply professional and honest service.
Meeting that demand means manufacturers must adapt their processes to deliver quality units at an even greater pace. Let&#;s look at what that means and what&#;s required for a successful production.
What Are the Characteristics of Solar Energy and Solar Panel Fabrication?
Solar energy products are always improving, but the basic fabrication process has remained consistent. These are the basic steps for creating a solar panel:
Refining silicon:
Silicon is the most essential component of modern solar panels. Refining silicon requires blasting sand in large furnaces to refine this essential element.
Forming silicon ingots:
After extracting silicon from sand, the next step in the manufacturing process is to form it into ingots. These ingots serve as the basic building blocks for solar panels.
Creating silicon wafers:
Slicing the ingots into wafer-thin pieces prepares the material for the next stage. It&#;s essential to coat the disks with an anti-reflective coating to ensure the cells can absorb the maximum sunlight.
Fabricating solar cells:
Before moving to the final stage, manufacturers add conductive material to each silicon wafer. This material converts sunlight into energy and enables the transfer of energy.
Producing solar panels:
Once the individual cells are complete, the final step is to combine them into panels. The industry standard sizes are 48, 60, and 72 cell panels, with smaller panels ideal for residential environments and bigger sizes designed for large facilities.
Priorities in Solar Panel Manufacturing
Solar panel manufacturing has come a long way since its inception 70+ years ago.
While the first generation of solar cells provided about 4% efficiency, modern manufacturing processes provide 15% to 23% efficiency. This drastic improvement in quality requires manufacturers to maintain clean, efficient facilities and leverage modern automation and finishing tools.
Here are the key priorities in solar panel manufacturing:
Efficient Refining Processes
The company is the world’s best 72 Cells Solar Panel Factory supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
Manufacturing facilities refine silicon from common sand, a relatively inexpensive material. However, converting this resource into usable silicon can be difficult and expensive. To improve their bottom line, manufacturers constantly look for more efficient ways to produce this silicon.
Maintaining Sterile Facilities
Increasing the efficiency of solar cells requires manufacturers to maintain sterile, controlled environments. Reducing the number of potential contaminants in a manufacturing facility leads to more consistent products and reduced waste. To achieve this goal, companies use compressor and pump systems to provide dry, clean air throughout the process.
Utilizing Automation Tools
The potential labor costs of producing solar panels are significant. To reduce these costs and improve their bottom line, businesses leverage a variety of automation tools. By automating processes where possible, manufacturers will reduce labor costs and ensure safer and more efficient production. Additionally, automated processes provide the consistency necessary for manufacturing thousands of cells. Manufacturers are already using automation &#; however, it is important to continue to update the facility with the latest tools to further increase efficiency and consistency, especially as new technology is introduced.
Energy-efficient Manufacturing
Significant energy is required to transform raw materials into a finished solar panel. For an industry that specializes in creating energy-efficient products, it&#;s important to reduce energy consumption as much as possible. Accomplishing this goal requires companies to maintain and upgrade their equipment. To reduce labor issues and ensure the most effective maintenance plan for your facility, utilize outside expert resources like OTC Industrial Technologies for consultation and maintenance support. We can provide the equipment and services that keep solar manufacturing processes running smoothly.
OTC and Solar Manufacturing
Your manufacturing operation deserves the best equipment and services. OTC has the resources, products, and expertise you need to take your business to the next level.
Whether you&#;re looking to develop a new facility or improve your existing operation, we can help. Contact us today to learn more about what we can do for you.
Are There Differences in Solar Panel Sizes?
Are There Differences in Solar Panel Sizes?
Are there Differences in Solar Panel Sizes? Impact?
At Forme Solar Electric, our goal is to educate our customers about how solar works, components of solar power systems, and the nuances between the different types of solar panels currently available. Most solar customers know that there are differences in solar panel technology- monocrystalline or polycrystalline solar panels. But there is also an important distinction regarding Solar Panel Sizes. 60 vs. 72 cell solar panels.
60 Cell versus 72 Cell Solar Electric Panels?
Whether you are considering a solar panel system for your home or office building, Forme Solar Electric starts the process by performing a thorough assessment of your property. We will present a few system designs and solar panel options to review based on the information gathered during your solar site assessment. Whether you are considering a solar panel system for your home or office building, we will analyze your roof space and electrical system in-depth. Our goal is to ensure that we can safely install solar for your home or business.
Our solar energy system designs will include a few solar panel brands. At Forme Solar Electric, we are solar panel agnostic. We can provide options across all top-rated solar panel manufacturers, including Q-Cell, Tesla, LG Solar, Panasonic, and REC Solar Panels. We offer multiple different solar panels because we realize that our customers have different goals. By carrying multiple brands, our customers can choose between panel appearance, efficiency, and value.
Commercial Solar Panels
The panels we offer typically come in two different sizes. 60 cell panels, which measure approximately 40&#; x 66&#;, generally are the most commonly installed size for homes. Most commercial solar panels are large panel formats. These larger panels are about 40&#; x 80&#; and are frequently referred to as 72 cell solar panels. Most commercial 72 cell solar panels focus on value while sacrificing looks. To achieve a lower cost, the color of the 72 cell solar panels are typically blue while utilizing a silver frame.
Historically, 72 solar cell panels have been used as commercial solar panels, while 60 cell panels are often used as residential solar panels.
On residential roofs, aesthetics matter more, and 60 cell panels make more sense due to their smaller size. With common size limitations on roofs due to setbacks, vents, chimneys, and other obstructions, 60 cell panels are in higher demand. Not only can they be rearranged to look nicer, but they are also typically available in all black or black frame construction.
Standard format panels are referred to as 60 cell panels.
The most significant difference of 72 cell panels is that they are typically are about 12&#; longer or 6&#; wider. 72 cell panels aren&#;t more efficient, they contain 12 more solar cells than 60 cell solar panels. Recently solar panel manufacturers like LG, REC, and Q CELL are producing 72 cell solar panels built for residential. By offering 72 cell panels, Forme Solar Electric provides a better value option to our residential and commercial customers.
The Best Solar panel Installations Are the Ones that Follow the Manufacturer&#;s Specifications.
Forme Solar is an expert at installing both 60 cell and 72 cell panels across all mounting planes. 60 Cell Panels are commonly installed on residential roof space. For commercial ground mount, carports, and other structures, 72 cell panels are widely installed.
Every solar panel manufacturer provides specific guidelines on the location of the mounting points, certifications, design load ratings, and exact measurements. Regardless of the size of the panel, the most important consideration is how the panel size impacts the load ratings.
For Roof Solar Energy Installations, some of the key factors we need to consider:
- Type of Roof
- Solar System Size
- Watts Per Panel
- Solar Panel Efficiency
- Size of the Solar Array
- Roof Slope
- Mean Roof Height
- Building Dimensions
- Attachment Spacing
This is why working with a solar company that properly adheres to the design loads of every solar panel manufacturer helps to ensure a successful and safe installation. All of the solar panels that we promote meets the UL certification. The new standard is UL , which is a more stringent certification than the UL for solar panels.
Forme Solar Electrics&#; professional installation practices coupled with strict adherence to manufacturers&#; installation instructions ensure that your solar electric system can handle the weather and wind loads typical in California.
Terrance Kim - Chief Operations Officer, Forme Solar Electric
Regardless of the size of your solar panel, Forme Solar will provide safe and durable options for your home or commercial property. Our primary goal is to reduce your monthly electricity bills from your utility company.
Ready to go solar? Contact Forme Solar Electric for a quote and to learn more about solar panels!
Interested in learning more about our process and what it takes to go solar in California? Contact us or call 714-694- today.
Are you interested in learning more about 72 Cell Solar Module Supplier? Contact us today to secure an expert consultation!
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