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Mild steel perforated sheets are made by taking a plain sheet of mild steel and punching a series of holes into it.
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The punch press used for perforated metal mesh is typically programmed using a computer-aided design (CAD) software program. The software program allows the manufacturer to create a digital design of the hole pattern and specify the size and spacing of the holes in the metal sheet.
Once the design is created, it is imported into the punch press machine, which is equipped with a computer numerical control (CNC) system. The CNC system reads the digital design and translates it into machine-readable instructions for the punch press.
The CNC system then controls the movement of the punch and die set, as well as the speed and force of the punch press, to create the desired hole pattern in the metal sheet. The operator can also make adjustments to the programming as needed to ensure the holes are aligned properly and meet the desired specifications.
As you will see, holes can be created in a variety of shapes and sizes, depending on your needs. The process of perforating mild steel involves a series of steps, including:
1. Design: The first step in creating a perforated sheet is to create a design that specifies the size, shape, and pattern of the holes. As outlined above.
2. Punching: Once the design is complete, the sheet of mild steel is placed into a machine that punches the holes according to the design.
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3. Finishing: Once the holes have been punched, the sheet is finished by cutting it to size and applying any additional treatments, such as powder coating or galvanising.
Abstract The major needs of machining are high material removal rate, good work surface finish and low tool wear. Industries are hiring to increase economical benefits by reducing the cost of production. These objectives can be achieved by using proper cutting tool material and cutting parameters. This report presents comparisons of two different coated carbide inserts under different cutting parameters used during machining of cylinder liners made up of grey cast iron. The comparison has been realized through the tool life tests and productivity. The measurement has been carried out from rough boring operation at three cutting speed (Vc) and feed rate (f). Depth of cut (doc) is kept constant at 1.5mm. Cutting tool used in this work is titanium nitride (TiN) coated carbide and comparing with Multilayer coated tool is titanium nitride (TiN) + titanium carbo nitride (TiCN) + Aluminium oxide (Al2O3) coated carbide inserts. The type of the insert is SNMG . Cutting conditions used is speed (Vc) 100m/min, 125m/min, 150m/min. Feed rate (f) 0.25mm/rev,0.3mm/rev,0.35mm/rev. Finally results of the present work determine the appropriate parameter for increasing the tool life, and productivity. Key words: Tool life, Coated tool material, Process parameters, Productivity.
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