5 benefits of using a modular welding table and the cost saving advantages

 

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Welding tables provide a range of benefits beyond just having a stable (and safe) base for undertaking welding work. So how do you know which welding table is right for your workshop?

Sure, a traditional welding table gets the job done, but it will only take you so far. If you really want to maximise the profitability and efficiency of your business, then you should consider a modular welding system.

A modular welding table not only provides a welder with a stable surface to work on, but it can also be used for a range of other tasks such as squaring corners, gauging, measuring, mounting, bending brakes and jigs, and more.

Modular welding systems take welding efficiency to the next level, with surfaces that can be adjusted so you can achieve precision in your welding, a choice of leg options for static or mobile work, and a full range of fixturing components including various sizes of angles, bolts, clamps and more.

So, let&#;s explore how a modular welding system can add value to your business through:
&#; Accuracy
&#; Versatility
&#; Strength
&#; Comfort and safety
&#; Cost effectiveness

1. A modular welding table enhances workplace safety

Welding is an occupation that often requires a person to assume awkward body postures, hold a position for a relatively long period of time, and endure heavy lifting. These issues can lead to fatigue and injury.

Modular welding tables can be adjusted to suit various heights to allow welders to work ergonomically, removing unnecessary strain on their back or other muscles. By helping welders maintain good posture during this physically demanding work, you are protecting their health and minimising any downtime on projects.

2. A modular welding table delivers better accuracy

Modular welding tables provide a degree of accuracy that simply can&#;t be replicated by any other method. Measures and angles are precise, ensuring your work is accurate, more consistent and looks its best. The lengths, holes and components are made with precision, giving the user a very high degree of accuracy. Pieces can easily be clamped to your table to ensure exact measurements and optimum positioning.

Elaborate and costly conventional fixtures become a thing of the past with a modular welding system. When coupled with 3D CAD software, you can create virtual jigs and enjoy an even higher level of accuracy every time, so an item can be reproduced faster and more efficiently. Your virtual jigs can then be stored electronically for recurring jobs and repeatedly use templates. This means you no longer need to store physical jigs, which will free up valuable workspace in your workshop.

3. A modular welding table provides versatility

Modular welding tables come in a wide range of sizes to suit the needs of any business or industry. Being modular, they can be easily extended and connected to ensure your table set up is ideal for the job you&#;re performing.

With a modular welding system, you can also choose the footing you need to suit your welding work. From standard static table legs to mobile legs with lockable castors, or even scissor lift bases for continuously variable height adjustments at the touch of a button.

What&#;s more, with the range of accessories available, your modular welding table can be customised to your suit each and every need. The universal stops and PC bolts allow you to clamp components into a wide range of precise measures and angles, and unusual or complex shapes can be fixed to the table with ease.

The adaptability of a good modular welding system means you have one solution for all your projects.

4. A modular welding table is a strong workbench

Never underestimate the strength, stability, and safety that a modular welding table provides. Welders are using tools that operate at extremely high temperatures, so there&#;s molten metal, sparks, and sometimes hazardous debris.

Modular welding tables are manufactured to take a beating. Made of carbon steel, they have a surface that provides heat resistance, and won&#;t warp or buckle during your job. They are an extremely robust, durable and stable workbench; designed to handle the toughest of welding jobs while providing the welder optimal safety and accuracy in their work.

5. A modular welding table is cost effective

A good quality modular welding table is a great investment for businesses that undertake ongoing welding work as it helps make your workshop and team more efficient. Set ups are completed faster and work is more precise and accurate. And the faster you&#;re able to turn around projects of high quality, the easier it will be to pick up new welding projects. Your return on investment will be achieved quickly and your productivity will increase. A good modular welding table will last for many years when cared for properly.

Many businesses find renting a table, rather than purchasing, to be sufficient. This may be the case if storage space is limited, the table is only required for a limited time, or if the return on investment of a purchase is not likely to be reached for some time. Renting also allows your business to use the most up to date table available when you need it.

How Leussink can help

Leussink is the sole partner and distributor of Demmeler precision welding and fabrication systems in Australia, including the vast range of Demmeler accessories. Demmeler&#;s high quality, German made modular welding tables and accessories are bolstered by added research and development by the team at Leussink. In fact, we put the Demmeler Modular Fixturing System through its paces daily in our very own engineering workshop.

Demmeler welding tables can be purchased outright or rented through Leussink. We stock a wide range of tables to suit all your welding needs and can tailor a Demmeler modular welding system to suit your industry requirements.

When you buy a Demmeler modular welding solution through Leussink your business will benefit from a range of great after sales services, including assistance with set up, training and implementation, ongoing sales and technical support, and access to the full range of Demmeler accessories.

Why use a welding table?

Why use a welding table?

The main purpose of the welding table is to provide the welder with a stable surface for work. The welding table can be useful for a variety of tasks (such as measuring, mounting, using the table as grounding, etc.) Another advantage of the welding table is convenience. Most tables have adjustable legs, so the welder can sit or stand in an ergonomic position during work.

What is important in a good welding table?

Comfort and strength are essential features of a good welding table. In addition to these features, the type of welding table that works best for you may depend on your workshop area, design, and budget.

What to consider when choosing a welding table?

Welding table size

How big is your typical project? This can help you determine what size welding table you need. If you need more space to work with large pieces of metal, choose a table with a length and width of 2 meters or more. A large modular table can be a good choice if your project sizes are constantly different.

For smaller workpieces, choose a table that is half to two meters long and wide. Some of the smaller tables are even designed to be folded - a big advantage for welders who lack space in the workshop.

Welding table accessories

How do you prevent your work from slipping? Clamp. The good news is that most welding tables already come with a built-in clip. You can also protect various cables by attaching them with clips. Here are some other accessories that can also make your work day easier:

Trays for catching rubbish, debris, dust

Magnets to hold the structure

Angle rails or holders, which can be used as an additional set of hands to hold the workpieces in certain positions

Some tables have hooks on the sides that hold the cables or welding gun perfectly.

Welding table portability

If you have a large workshop and are planning to do heavy projects, you may want a large table with fixed legs. These tables usually weigh a lot, so you should choose modular table variations that would also have transport wheels at your feet.

Welders with smaller workstations or working in multiple workplaces should consider portable welding tables. The bases of these tables can be folded, making them easy to transport. Many of them are wheeled so that welders do not have to bend and unfold them often. One disadvantage of portable tables is that they usually cannot withstand as much weight as a fixed one.

Welding table surface

Two features that can be useful are surface coating and sockets. The zinc coating can prevent rust and hot debris from sticking to the table, while allowing it to pass electricity. Cracks and holes make tightening easier because the welder is not limited to attaching the work to the edges of the table.

Weighing welding table options

There are many things to consider when choosing a welding table and ultimately the best choice will depend on the size, work space and budget of your work.

Students who have entered welding training may want to make their own desk or buy a used one, and professional welders are advised to consider purchasing a new table with additional features.

In any case, a welding table can be a very useful piece of equipment in many welding workshops.

 

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Understanding the Importance of Modular Welding Tables in Your Industry

 

If you want your business to be profitable, you must ensure it's efficient and your operations run smoothly, which is directly related to the tools and equipment your employees use. Therefore, you should consider using modular welding tables.

Many companies use a modular welding table to maintain good efficiency levels, as these structures provide a welder with a stable surface to figure on. It comes in handy when you have to perform different tasks!

However, you may still wonder why you need a welding table and if you should add it to your workplace equipment. Read on to learn more about these items!

What Is a Modular Welding Table?

Essentially, a modular welding table is a waist-level platform that welders use as a workbench.

Since they prevent electric shocks, fires, and other hazards, welding tables are essential in a welder's workplace. Also, these platforms are made of steel.

Common Uses of a Modular Welding Table

As mentioned, thanks to its resistant tabletop, a welder can use a welding table as a stable surface for the following tasks:

Measuring

Gauging

Squaring corners

Bending brakes and jigs

Mounting

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Electrical grounding

Weld tables are available in various shapes and sizes. Many have been designed with a rib structure and sides to offer more strength and flatness.

Others have adjustable metal legs for improved comfort. They allow the welder to sit or adopt an ergonomic position while working.

You can also find fixture tables, which have holes for clamping and have been designed to offer greater security. If you use these models, you don't have to attach your project to the table's edge. Resultantly, it reduces workplace risks.

As you can see, there are many models of welding tables with countless uses. Why should you choose a modular one?

Benefits of Modular Weld Tables

With modular welding tables, welders can greatly improve their business's efficiency levels and optimize their operations. Unlike static models, static designs have moving surfaces that you can adjust for precision.

While you can find many types and models, most support multiple table combinations, including the following:

Lift tables

Vertical turntable

Horizontal rotary tables

Also, since they use welding fixtures, including jigs and other high-tech railing fixtures, modular welding tables can also help you create custom solutions for each task.

Actually, with the right modular welding table, you can cover different areas in a company or industry, as they can be adjusted to suit each department's needs.

Moreover, you only need a few minutes to set up modern modular welding tables and welding fixtures if you want to use them with clamping parts.

Finally, although some modular welding tables offer a great degree of adjustability, you don't have to worry about the surface. It'll be as level as possible!

However, you can use leveling feet, casters, plates, or adjustable legs to test the table depending on the strength you need for each task.

Main Features to Consider When Choosing a Welding Table

If you want to reap all the benefits of a welding table, you should also shop around and pick one with great features. These are the main ones:

The Welding Table Size

Do you want to find a welding table that suits your needs and supports your tasks? Pay attention to the size.

If your projects' sizes vary, a large, modular welding table may be the best option, for example.

Accessories for a Welding Table

Besides the size, you should also consider accessories, as these additions can add much more value to your welding table and enhance some features or uses.

Most models have an inbuilt clamp that allows welders to attach and secure the materials they use to the table. However, you can find many options.

These are some of the welding table accessories that can make a welder's life easier:

Magnets to hold the materials

Angled rails to keep workpieces in specific positions

Trays to catch and collect debris

Hooks for holding welding gun

Should the Welding Table Be Portable?

Although it depends on the tasks you must perform, portable welding tables can help you improve efficiency and productivity levels.

Compared to a fixed one, a portable welding table is easy to transport, so you can fold it up and take it anywhere else you need to work.

Final Thoughts

Welding tables are indispensable in the industry. These platforms help welders streamline their operations if they need to repair metal products, fill holes in metal constructions, or fabricate other items.

In addition, these tools can help companies comply with workplace safety requirements, improve delivery times, and be more productive.

What is a Welding Table?

 

Workcenters and Workstations

Knowing what a welding table is and some of its different uses can help you make an informed decision about whether or not you should purchase this type of workbench. At Commander Warehouse, we understand how important it is to have the right workbench setup for your particular wants and needs. That is why we carry a wide range of workbenches, including welding tables.

What are Welding Tables?

A welding table is a type of workbench that is considered a necessity for any welder&#;s workspace. Welding tables are made from steel to prevent fire hazards and to provide the best surface for both welding and metal fabrication. Welding tables are also available in a range of different dimensions, making it easy to find the perfect welding table for your space and needs.

Why Use a Welding Table?

Welding tables are designed to provide welders with a stable working surface for performing a range of different tasks, such as:

Bending brakes and jigs

Electrical grounding

Gauging

Measuring

Mounting

Squaring corners

Since most welding tables come with adjustable legs, they provide the ultimate comfort by allowing the welder to sit or stand in an ergonomic position while working.

What to Look for in a Welding Table

Other than comfort and sturdiness, the type of welding table that will work best for you will depend on your workspace, project, and budget. Some of the features that you should consider when choosing a welding table include:

Welding Table Size

Knowing how big your average project tends to be will help you determine the size of the welding table you should purchase. If you need more space to work with, consider choosing a large modular table to allow for projects that tend to vary in size.

Welding Table Accessories

While most welding tables can easily be fitted with clamps for keeping work from sliding around and for keeping cables out of the way, some of the other accessories that can be added to a welding table include:

Angled rails or braces to keep workpieces in specific positions

Magnets to hold work in place

Trays to catch debris

Portability

Welders who have large shops or are planning on working on heavy-duty projects should consider purchasing a large table with fixed legs. These tables can often maintain greater weight and are available in both modular and portable options.

If you would like to learn more about what a welding table is, or if you are interested in one of our welding tables, please contact Commander Warehouse at one of our four locations across Western Canada or by filling out a contact form on our website.

What is a Welding Table?

You may have heard of a welding table before, and how useful it is to have one. A welding table is a platform that is at waist level and it works like a workbench. You use it when you are working in metal fabrication with welding. A welding table is very useful because it gives the welder a stable place to work and also can provide assistance with both squaring and measuring. Generally, a welding table ranges in size from 20&#; x 40&#; to 6.5&#; x 13&#;. No matter what size they are, all welding tables are made of steel that is capable of withstanding the rigors and intense heat that comes with welding.

You can perform many different jobs when you use a welding table. Many jobs require a welder to be able to square corners, do gauging, and measuring. A welding table is the perfect platform for doing all of that without having to put up with extra stress or added difficulties. You can also use a welding table  mounting purposes, such as bending brakes and jigs.

Another important part of the welding table is the clamp. Some tables have this built in (if you buy a welding table) and other tables will need this added (if you make one, for example). The clamp is designed to keep the work that you are doing in place so that it isn't sliding around on the table. Another useful benefit of having a clamp on your welding table is that you can use it to hold cables out of the way while you are working. There are other accessories you can get such as hot-rolled steel grill tops and a drawer-like tray to catch debris.

Some welders decide to build their own table rather than buy one. This allows the welder to customize the table to suit their specific needs, and it is very cost effective. You can spend as little as $50 for the basic materials.

If you do decide to build your own welding table, make sure you work in an area that is well-ventilated. This prevents you breathing in fumes and gases. If there is an area where the wind can easily pull gases away, then that is the perfect place for your welding table. While you're building your table, wear dry leather gloves to lower your risk of shock.

You can spend $199 or more on a ready-made welding table. The newest trend is a table that is modular. This is very convenient because you can make it as small or large as you want by joining tables for big jobs or moving them apart for smaller ones.

 

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