AGRU to Extrude World's Largest HDPE Pipe

Renowned as one of the leading suppliers of high-quality engineered plastic products, the AGRU group is taking significant strides in the U.S. market. With a staggering investment of $40 million in a state-of-the-art production facility in Charleston, South Carolina, AGRU is making history by being able to produce the largest high-density polyethylene pressure pipe (HDPE) globally. The new AGRU XXL PIPE PRODUCTION FACILITY is poised to revolutionize the industry.

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Manufacturing the world's largest HDPE pressure pipe requires extensive technical expertise honed over decades in plastic processing. AGRU has tackled significant engineering challenges, achieving roundness, uniform wall thickness, and smooth surface finishes on an unprecedented scale. The company now has the capability to extrude HDPE solid-walled pipe sections with continuous lengths ranging from 5 meters (16 feet) to an astonishing 610 meters (2,000 feet) and diameters ranging from 630 mm (24 inches) up to 3,500 mm (138 inches). These colossal pipe sections can be deployed both offshore and onshore, serving various applications, including process and transition pipelines.

Innovative Production Facility

The AGRU XXL PIPE PRODUCTION FACILITY in Charleston, South Carolina, is a groundbreaking establishment leading the way in plastic pipe manufacturing. This remarkable facility produces the world's largest solid-walled HDPE pressure piping systems to meet demand. With a maximum outer diameter of 3,500 mm, AGRU is setting new industry benchmarks. The production process adheres to the highest quality standards defined by ISO and EN specifications. Only top-grade PE 100 or PE 100-RC resins are utilized for the manufacturing of these pipes and fittings, ensuring exceptional durability.

Strategically positioned along the waterfront, this facility is perfectly designed for producing, storing, and towing XXL pipe strings. The ability to extrude pipes directly into the Cooper River estuary and to have marine storage facilities on-site is a pioneering feat in North America. The site's proximity to Charleston harbor facilitates global transport of these massive pipes. AGRU transformed this previously industrial site, effectively remediating a century’s worth of pollution from coal processing. Additionally, the new plant is engineered to endure hurricanes with wind speeds of up to 150 miles per hour, while maintaining minimal environmental footprint and running operations around the clock.

Marine Installation of XXL Diameter HDPE Pipes

AGRU's HDPE piping systems are often the premier choice for both offshore and onshore applications. They boast a nontoxic profile and are certified for safe drinking water transport. With impressive fatigue strength, AGRU's XXL pipe strings can be swiftly and securely deployed to the ocean floor. Their noncorrosive nature paired with a continuous design free from welding seams allows for efficient long-term operation with minimized head loss, reducing energy costs. The attributes of polyethylene, including high abrasion resistance and shock resilience, position it as a superior alternative to traditional materials such as steel, fiberglass-reinforced plastic, or concrete. Notably, AGRU can produce XXL pipe strings with SDR ratios ranging from 11 to 33.

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Efficient Worldwide Transport via Tug Boat

One of the notable advantages of HDPE pipes is their lightweight nature, which makes them considerably easier and cheaper to transport compared to steel and concrete pipes. With a density of merely 0.95 kg/dm³, they can float effortlessly in water, creating unique transportation possibilities. The strategic location of the AGRU XXL PIPE PRODUCTION FACILITY at the delta estuary of the Cooper River allows for convenient delivery of customized pipe strings to marine job sites. Furthermore, pipes can be temporarily stored on the waterway adjacent to the plant, streamlining the tugging process. When secured at both ends, the captured air inside enhances buoyancy, facilitating easier towing operations.

Cost Efficiency and Enhanced Operational Reliability

The establishment of this innovative production site will yield significant advantages for clients, particularly in logistical support for near- and offshore projects that cut down on installation time and costs. AGRU's XXL pipe strings do not necessitate onsite welding, as they can be quickly connected through flange assemblies. A pre-assembled, ready-to-use pipe string of up to 610 m in length combined with factory-finished flange connections represents substantial savings in both costs and labor compared to traditional methods. Building on half a century of application engineering experience, AGRU is reputed for delivering comprehensive system solutions.

Reliable Leak-Proof Fittings

AGRU operates as a comprehensive solution provider, delivering an array of fittings crafted from the highest quality resins and conforming to ISO standards. These fittings play a crucial role in any piping system, connecting pipes seamlessly and ensuring efficient flow regulation. As pioneers in PE fittings production, AGRU leverages extensive technical expertise throughout the installation process. Their product range includes large-diameter HDPE fittings designed for both butt and electro-fusion welding, such as reducers, bends, T-pieces, and more. Items like TOPLOAD for manholes or diffuser-risers can also be customized by AGRU's certified welding professionals. Within the AGRU XXL PIPE PRODUCTION FACILITY, a specialized welding workshop equipped with advanced machinery is dedicated to the precise fabrication of fittings using reliable welding techniques. AGRU also provides a fleet of portable welding machines to facilitate onsite operations.

New York, June 21, (GLOBE NEWSWIRE) - Reportlinker.com announces the release of the report "Plastic Pipes and Pipe Fittings Global Market Report" - https://www.reportlinker.com/p/?utm_source=GNW
P. Law Inc., Interstate Pipe & Supply Co., Continental Steel & Tube Co., Compressed Air Systems Inc., and Emco Industrial Plastics LLC.

The global plastic pipes and pipe fitting market is expected to grow from $72.52 billion in to $80.16 billion in at a compound annual growth rate (CAGR) of 10.5%. The Russia-Ukraine war disrupted the chances of global economic recovery from the COVID-19 pandemic, at least in the short term. The war between these two countries has led to economic sanctions on multiple countries, a surge in commodity prices, and supply chain disruptions, affecting many markets across the globe. The plastic pipes and pipe fitting market is projected to reach $115.23 billion in at a CAGR of 9.5%.

The plastic pipes and pipe fittings market includes the sales of acrylic pipes and polycarbonate tubes. The values within this market represent 'factory gate' values, encompassing the sale price of goods from manufacturers to other entities or directly to end customers.

Plastic pipes and fittings are constructed from diverse plastic materials aimed at transporting fluids and controlling flow in plumbing, heating, and industrial sectors. Their lightweight, robust nature along with corrosion resistance makes them highly desirable.

In terms of geography, Asia-Pacific emerged as the leading area in the market, while North America is anticipated to exhibit the fastest growth trajectory in the upcoming years.

The key types of plastic pipes and fittings encompass polyvinyl chloride (PVC) pipes, polyethylene (PE) pipes, polypropylene (PP) pipes, among others. PVC pipes specifically are widely utilized for plumbing and other applications.

These components are integral to both organized and unorganized structures across various uses, including residential fittings, water supply systems, sewage management, oil and gas operations, and HVAC (heating, ventilation, and air conditioning) systems.

Heightened construction demand, particularly for housing, is a catalyst for this market's growth. Construction encompasses creating infrastructures and buildings using various techniques and materials to meet specific requirements and standards.

Plastic pipes and fittings serve vital functions in construction for plumbing, drainage, and HVAC implementations due to their durability, ease of assembly, and cost-effectiveness against metal counterparts. Data from the Office for National Statistics indicates a monthly construction production increase of 1.7% in March compared to February in the UK, driven by repair, maintenance, and new work activities. Hence, increased construction demand is anticipated to further propel the growth of the plastic pipes and fittings market.

Product innovation stands as a prominent trend within this sector. Major companies are unveiling cutting-edge products to maintain competitive advantages. For example, GF Piping Systems recently launched bio-attributed materials for their line of polyvinyl chloride (PVC-U) pressure pipes and fittings made in Europe. This innovative sustainable PVC resin, derived from tall oil, a byproduct of paper manufacturing, promises up to 90% reduction in CO2 emissions during production without compromising quality, durability, or recyclability.

Moreover, in September, Wavin B.V., a PVC manufacturer from the Netherlands, acquired Bow Plumbing Group Inc., further expanding its diverse product offerings for drinking water, wastewater, and rainwater management systems. Bow is a Canadian manufacturer known for its excellence in plastic piping solutions for both residential and commercial needs.

The geographical study of the plastic pipes and pipe fittings market encompasses Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, the UK, and the USA.

The market value signifies the revenue derived from goods and services sold within a specific geographical region, excluding resale revenues that occur further along the supply chain.

This comprehensive report on the plastic pipes and fittings market provides insights including statistical data, global market size, regional shares, competitors, market trends, and opportunities essential for success in the respective industry. For a detailed analysis of the current and upcoming scenarios, read the complete report: https://www.reportlinker.com/p/?utm_source=GNW

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