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Your Position: Home - Other Active Components - Best Wire Terminals Crimper Tool

Best Wire Terminals Crimper Tool

Author: Morgan

Aug. 12, 2024

Best Wire Terminals Crimper Tool

pstemari said:

+1

I have Paladin/Greenlee -series CrimpAlls and they are da bomb. I've made hundreds of connections with then and zero failures. They also have a huge variety of dies available.

Good quality lugs (AMP, Molex, 3M, Panduit, T&B) will stay even on solid wire. Look for a UL label: UL requires crimp connectors to work on solid wire unless they are stamped stranded-only on each connector.

I also have some import no-name crimpers and they are a bit loose&#;they flex a bit on heavy terminals (eg nylon insulated amp connectors) and the alignment gets out of whack. Still make good crimps, though.

The only pure manual crimpers I have are a pair of Engineer brand for JST connectors. Those are the little white ones you see on LiPos, etc.

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I actually have a Paladin series crimper for networking rj45 stuff. It's the only one I use. I've been manually using a hand crimper for normal insulated terminals and it's fine but I just realized I can get dies for the .

What I am confused about and mabe anyone can help me. Why do some insulated dies have what appears to be a point in the middle of the crimp and others are more round?

For example, this is taken directly off of Paladin pdf.

The top portion shows 3 Insulated Terminal crimping dies? What is the most commonly used? I see one is for "professional terminals", the next one is for standard commerical terminals, then the last is for smaller wire barrel terminals.... how does one know what they have? I don't mind buying ALL the dies honestly but it seems nuts to me that there are 3 for such a common connector type and now makes me wonder if I have been doing it wrong the whole time?





This is what I've been using for the past 10 years:


And even then, you can see the middle crimping part has more of a round part than either a point or non-point like the Paladin dies above...?

Now I'm super confused honestly. With the Paladin's Non-insulated you can see they only have 1 die. So that makes it easy to get and use.

Hoping someone can clarify for me please. After looking through everything I'll end up buying $250 worth of dies if I buy all 8 (not all pictured).

Thanks,
-Nigel

I actually have a Paladin series crimper for networking rj45 stuff. It's the only one I use. I've been manually using a hand crimper for normal insulated terminals and it's fine but I just realized I can get dies for the .What I am confused about and mabe anyone can help me. Why do some insulated dies have what appears to be a point in the middle of the crimp and others are more round?For example, this is taken directly off of Paladin pdf.The top portion shows 3 Insulated Terminal crimping dies? What is the most commonly used? I see one is for "professional terminals", the next one is for standard commerical terminals, then the last is for smaller wire barrel terminals.... how does one know what they have? I don't mind buying ALL the dies honestly but it seems nuts to me that there are 3 for such a common connector type and now makes me wonder if I have been doing it wrong the whole time?This is what I've been using for the past 10 years:And even then, you can see the middle crimping part has more of a round part than either a point or non-point like the Paladin dies above...?Now I'm super confused honestly. With the Paladin's Non-insulated you can see they only have 1 die. So that makes it easy to get and use.Hoping someone can clarify for me please. After looking through everything I'll end up buying $250 worth of dies if I buy all 8 (not all pictured).Thanks,-Nigel

Wire Crimper Tools | by Tracy Erickson | Jul,

Wire Crimper Tools

Tracy Erickson

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12 min read

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Jul 2,

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Are you tired of fumbling with wires and struggling to make a perfect crimp? Look no further than our Wire Crimper Tool roundup! In this article, we&#;ve gathered together the top options on the market, each designed to make your wiring experience a breeze. Whether you&#;re a DIY enthusiast or a professional electrician, we&#;ve got you covered with our in-depth reviews and expert recommendations. Get ready to say goodbye to frustration and hello to flawless wire crimping.

The Top 6 Best Wire Crimper Tools

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Reviews

As someone who frequently handles electrical wiring, the WorkPro 3-in-1 Automatic Wire Stripper/Cutter/Crimper has become an essential tool in my daily life. Its sturdy construction and ergonomic grip make it easy to use and comfortable to hold, even when working on projects for extended periods.

One of the most impressive features of this wire stripping tool is its ability to handle various wire sizes, thanks to its adjustable design. Although it may take a little practice to get the hang of calibrating it for different sizes, once you do, it saves a significant amount of time and effort.

The aluminum handle provides a solid base for the operation, while the included components offer versatility for a range of wire stripping, cutting, and crimping tasks. The hand-powered nature of the tool also eliminates the need for batteries, making it a more sustainable choice for my projects.

However, I did encounter a minor inconvenience when using this product. The product doesn&#;t include an instruction manual, which might have made it easier for first-time users to understand how to adjust the tool for different wire sizes. Additionally, it&#;s not suitable for thin wires, which is something to consider before making a purchase.

But overall, the WorkPro 3-in-1 Automatic Wire Stripper/Cutter/Crimper has proven to be a reliable and useful addition to my toolkit. Its ease of use, combined with its sturdy construction, make it a worthwhile investment for anyone who needs to work with electrical wiring regularly.

The Muzata hydraulic hand crimper tool is a cutting-edge instrument specifically designed for cutting stainless steel wire rope. The tool features unique angled blades that guarantee a pristine, frayed-free cut each time without the requirement for extra accessories. Ideal for cutting cables up to a 5/32" diameter, this tool not only crimps cable railing kits but also showcases versatility by cutting bicycle cable housings and wires.

The custom-built tool possesses an impressive 45KN crimping force, ensuring it can tackle even the most challenging stainless steel cable jobs. Its robust construction, which includes a sturdy rubber and stainless steel handle, provides both comfort and durability. However, it is crucial to note that this tool lacks any additional safety features, so exercise caution when handling to prevent accidents.

Although there are limited user reviews at present, the tool&#;s distinctive features and performance are a strong indication of its potential. In conclusion, the Muzata hydraulic hand crimper tool is an indispensable asset to any toolkit for professionals working with stainless steel cables.

Recently, I found myself in need of a powerful wire crimping tool for a DIY project I was working on. I decided to give the Pittsburgh Automotive Hydraulic Wire Crimping Tool a try. Let me tell you, this tool really came in handy!

One of the features that stood out to me was its ability to deliver 8 tons of crimping power. This made it a breeze to install wire crimps and butt connectors in no time. Whether I was working with copper or aluminum wires, the crimper managed to handle them all without any issues.

Suntex Electronics are exported all over the world and different industries with quality first. Our belief is to provide our customers with more and better high value-added products. Let's create a better future together.

The well-made crimping dies were a great addition to the tool. They securely held the wires in place and allowed me to get the perfect crimp every time. However, I did notice that the smaller dies didn&#;t seem to serve much purpose, as they were more challenging to use than the larger ones.

The powder-coated jaws and vinyl-dipped grip were true game-changers for me. It provided me with a comfortable grip, which was especially useful during long projects. The on/off knob for simple ram retraction was also a fantastic touch, making it easy to control the force applied.

Using this tool did come with a few drawbacks, though. For one, I found that it required two hands to operate, which made it a bit difficult to use in some tight spaces. Additionally, the larger dies needed to be purchased separately, which would have been more convenient if they were included in the set. However, overall, I was quite satisfied with its performance.

All in all, the Pittsburgh Automotive Hydraulic Wire Crimping Tool proved to be a reliable and efficient tool for my DIY project. Its powerful crimping capabilities, well-designed crimping dies, and user-friendly features made it a great addition to my toolbox. While there were a couple of minor drawbacks, the pros far outweighed the cons, making this a top pick for anyone in need of a reliable wire crimping tool.

The Eclipse Tools 902&#;360 Ratcheted Modular Plug Crimper is a versatile and user-friendly tool designed for crimping RJ11, RJ12, and RJ45 modular plugs. With a sleek, ergonomic design, the handle provides an easy grip for effortless use.

This crimper is capable of cutting and stripping silver satin flat telecom and CAT5/6 UTP cables, making it a must-have for telecommunications professionals. The ratcheted design features a quick release lever and the cutting mechanism is sharp and precise. While it may not be perfect for everyone, its affordability and functionality make it a great value for those who need it.

I recently had to troubleshoot my car&#;s electrical system, and I noticed one of the connections wasn&#;t secure. That&#;s when I remembered I had this crimping tool on hand. It&#;s called the Iwiss Battery Wire Terminal Cable Crimping Tool, and it&#;s a real lifesaver.

First, the precision of the crimping dies is impressive. The hexagonal rotating dies are processed with Wire EDM Cutting technology, making them more accurate than regular casting dies. It was a breeze to securely connect the battery wires.

The handle is comfortably designed with an antislip surface, which saved my hand from getting sore during the process. It allowed me to hold the tool for an extended period without issue. The high-quality carbon steel it&#;s made from also adds to its durability, knowing it&#;ll last for a long time.

I found this tool to be quite versatile as well. It&#;s compatible with copper and aluminum cable lug, making it suitable for most electrical connections. There&#;s a range of options for setting levels, making it easier to use on different wire sizes.

However, there were a couple of minor issues. The instructions could have been a bit clearer, and I wish the handles were a little longer to give a bit more leverage for a stronger grip. But overall, the crimping tool did the job and proved to be an excellent investment.

The IWS-M open barrel crimper tool is a must-have for anyone working with servo leads and connectors. With a crimping range of 0.08&#;0.5mm², this sturdy and compact device has double-hinged jaws that ensure straight crimps for a professional and accurate finish, making it perfect for various applications like rechargeable battery packs, battery balancers, battery eliminator circuits, 3D printers, and radio controlled servos.

Made of black oxide steel, it&#;s both rust-resistant and lightweight, while the TPR+PP grips provide ergonomic comfort and reduce fatigue during use. This high-quality tool from IWISS is a top contender for the best hand crimper on the market and is well worth every penny spent on it.

Buyer&#;s Guide

When it comes to wiring projects, having the right tool can make all the difference. One essential piece of equipment that every electrician or DIY enthusiast should have in their arsenal is a wire crimper tool. These tools allow you to securely connect and insulate electrical wires, ensuring a safe and reliable connection. Let&#;s dive into the world of wire crimper tools and explore some important factors to consider when purchasing one.

Material and Construction

A high-quality wire crimper tool should be constructed from durable materials that can withstand heavy usage. One of the most common materials used in the production of these tools is steel. The tool&#;s jaws should feature a smooth finish and should be designed to grip and hold the wire securely without causing any damage to the insulation. Additionally, consider a crimper tool with an ergonomic handle that provides a comfortable grip, allowing you to work for extended periods without experiencing fatigue.

Jaw Types and Sizes

Crimper tools come with different jaw types and sizes, each designed for specific wire gauges and applications. Common jaw types include parallel, offset, and insulated. Parallel jaws offer the most versatility, but offset jaws are ideal for small wire gauges. Insulated jaws protect the user&#;s fingers from accidental contact with the wire. Make sure to choose a crimper tool with jaw sizes compatible with the wire gauges you&#;ll be working with most frequently.

Adjustability

Adjustable wire crimper tools provide increased versatility and allow you to accommodate a wide range of wire gauges. Look for a crimper tool with an adjustable jaw that can be easily fine-tuned to fit the wire you&#;re working with. Some models may also offer reversible jaws, which allow you to work with wires of varying gauges without the need to switch tools.

Safety Features

Lastly, safety should be a top priority when selecting a wire crimper tool. A crimper tool with a locking mechanism can prevent accidental wire releases, while a wire cutter feature can help you trim excess wire neatly. A built-in fuse or overload protection can safeguard against electrical surges and prevent damages to both the wire and the tool.

FAQ

What is a wire crimper tool?

A wire crimper tool is a specialized hand tool designed for bending and crimping wires to create secure connections. It is used in various industries such as electronics, automotive, and construction where wiring is involved. Wire crimpers come in different types, sizes, and features to cater to different applications and user preferences.

Some common types of wire crimpers include stripping tools, cutting tools, and crimping tools. Stripping tools remove the insulation from wires, while cutting tools are used to cut wires to desired lengths. Crimping tools, on the other hand, create a mechanical connection by compressing the wire ends into a terminal or connector.

What are the benefits of using a wire crimper tool?

Using a wire crimper tool offers several advantages over other methods of wiring connection. Firstly, it ensures a secure connection, preventing loose or faulty wiring that might result in electrical malfunctions or hazards. Crimping also reduces the need for soldering, which can be time-consuming and potentially hazardous due to exposure to heat and chemicals.

Secondly, wire crimpers provide greater precision and control, allowing users to customize their wiring connections according to specific requirements. This is particularly useful in applications where accuracy and consistency are paramount, such as in automotive or aerospace industries. Lastly, crimping tools are generally more cost-effective and user-friendly than traditional wiring methods, making them a popular choice among professionals and DIY enthusiasts alike.

What types of wire crimper tools are available?

There are several types of wire crimper tools available in the market, each designed for specific purposes and applications. The most common types include stripping tools, cutting tools, and crimping tools. Stripping tools are used to remove the insulation from wires, while cutting tools facilitate the cutting of wires to desired lengths.

Crimping tools, on the other hand, are specifically designed for creating mechanical connections by compressing the wire ends into terminals or connectors. Some popular types of crimping tools include plier-style crimpers, cable crimpers, and auto-crimping machines. Pliers-style crimpers are handheld tools, while cable crimpers are designed for heavier wiring tasks and may have a built-in cutting feature. Auto-crimping machines, meanwhile, are more industrial and can automate the crimping process for increased efficiency.

How should I choose the right wire crimper tool for my needs?

When selecting a wire crimper tool, consider the following factors to ensure that you choose the right one for your specific needs:

  1. Apply the tool to the correct wire gauge, as crimpers are designed for specific wire sizes. 2) Select a crimper with the appropriate jaws for the type of connection you need to create, be it spade, blade, or ring terminals. 3) Consider the crimper&#;s ergonomics, since prolonged use can be fatiguing. A comfortable grip and easy access to the crimping action are essential features.
  2. Look for crimpers that are durable and corrosion-resistant, as these tools are often used in harsh environments. 5) If you&#;ll be working with multiple wire types or gauges, consider purchasing a versatile tool with interchangeable jaw inserts or a combination of crimping, cutting, and stripping functions.

What are the safety precautions when using a wire crimper tool?

Using a wire crimper tool can be hazardous if not used properly. To ensure your safety and the longevity of your crimping tool, follow these safety precautions:

  1. Always wear appropriate personal protective equipment (PPE) such as gloves, safety glasses, and ear protection. 2) Inspect the tool before use for any signs of damage, and replace worn or damaged parts immediately.
  2. Keep the tool away from flammable materials and avoid using it near open flames or high temperatures, as some crimpers generate sparks. 4) Always crimp wires in a secure, controlled manner, taking care not to over-tighten or under-tighten connections. 5) Store the crimper in a safe place when not in use, keeping it away from children and unauthorized persons.

What are some common mistakes to avoid when using a wire crimper tool?

To ensure the best possible results and prevent damage to your crimper or connections, avoid the following common mistakes:

  1. Using the wrong crimper for the wire gauge or type of connection. Crimpers are designed for specific tasks, and attempting to use a crimper for a different purpose may result in improper connections or damage to the tool.
  2. Over-tightening or under-tightening connections. Crimping too tightly can damage the wire or crimper, while crimping too loosely can result in insecure connections. Always follow the manufacturer&#;s recommendations for proper crimping pressure. 3) Applying excessive force when crimping. Crimping requires a controlled movement and should not be rushed. Use even pressure and maintain a steady pace for best results.

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