Copper-Clad Steel Provides Numerous Benefits Over ...

When it comes to copper-clad steel (CCS) wiring over traditional copper wiring, the choice is easy&#;Proline Safety&#;s Copper-Clad Steel Wire is preferred for many reasons and applications.

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But what is CCS? CCS was first introduced in . As a bi-metal conductor, it uses a uniform, continuous, lower high-carbon steel core that is chemically bonded with copper cladding. A cold rolling process ensures uniform coverage where no rehardening is necessary to prevent flaking, pitting, chipping, or cracking.

How CCS Differs from Copper

CCS clearly leads the way in added properties and economic feasibility that copper can&#;t compare.

The coating created in the bonding process protects the wire from breakage and abrasions, which gives it a 43 percent higher break-load than copper wire. Although one would think this would make it heavy, CCS is, in fact, ten percent lighter than copper. In addition, CCS has another leg up on copper with its conductivity strength, which makes it the natural choice across all industries.

CCS is also a cost-effective solution when compared to copper:

• The decreased weight results in lower shipping costs and ease of handling throughout installation and maintenance.
• Due to its corrosion resistance, the wire has lasting durability and longevity, lessening maintenance costs.
• The threat of theft is reduced based on its lower after-market value.

Its design of flexibility, memory, and overall feel make it a preferred copper substitute in every way.

Proline Safety&#;s Copper-Clad Steel Tracer Wire

Proline&#;s CCS wire is the preferred choice in many applications. Our products are used for tracer wire applications not exceeding 30 volts and conductively locate buried utility lines for the gas, water, sewer, telecommunication, and electrical markets. Additionally, our products are RoHS Compliant and work with connectors you already use.

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Our Copper-Clad Wire products are stronger and lower in cost than traditional copper wire. Contact us to learn more about how Proline Safety&#;s CCS Wire is the superior wire of choice.

With its high level of electrical conductivity, as well as its heat-resistant properties, copper is commonly used to make wire. Most electrical wire, in fact, is made of copper. With that said, not all wire is made of solid copper.

There&#;s solid copper wire, and there&#;s copper-clad aluminum wire. Copper-clad aluminum wire features an aluminum core wrapped in a thinner layer of copper cladding. Solid copper wire, on the other hand, is made entirely of copper. What are the pros and cons of copper-clad aluminum wire exactly?

Pro: Cost Savings

Copper-clad aluminum wire typically costs less than wire made of solid copper. Metal prices change on a daily basis. Nonetheless, copper is consistently more expensive than aluminum. Copper-clad aluminum wire consists mostly of aluminum. It only has a small amount of copper for the cladding. As a result, copper-clad aluminum wire costs less than solid copper wire.

Pro: Lightweight

Not only does it cost less than solid copper wire, but copper-clad aluminum wire is also lighter as well. Copper is heavier than aluminum. It weighs roughly 70 percent more than aluminum, in fact. Copper-clad aluminum wire consists mostly of aluminum, so it&#;s naturally lighter than solid copper wire. The lightweight properties of copper-clad aluminum wire make it easy to install.

Pro: Versatile

With its wide range of supported applications, copper-clad aluminum wire is versatile. It&#;s commonly used in speakers. Headphones, home stereo systems and other speakers often feature copper-clad aluminum wire as the main type of conductor. Copper-clad aluminum wire is also used in buildings. It&#;s a popular alternative to solid copper wire because of its cost-savings benefits combined with its lightweight properties.

Con: Not as Strong

Copper-clad aluminum wire isn&#;t as strong as solid copper wire. It&#;s more likely to break or split due to its aluminum core. If you&#;re worried about damage, you may want to choose solid copper wire. Solid copper wire is inherently stronger. It consists entirely of copper, which is stronger and better protected from damage than aluminum.

Con: Lower Electrical Conductivity

Copper-clad aluminum wire has a lower level of electrical conductivity than solid copper wire. It&#;s still more conductive than aluminum, but copper-clad aluminum wire lacks the electrical conductivity of solid copper wire. Both aluminum and copper are classified as electrically conductive materials. Copper is simply more conductive than aluminum, meaning electricity can flow through it more easily while encountering less resistance.

Contact us to discuss your requirements of copper composite material. Our experienced sales team can help you identify the options that best suit your needs.