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Pallet wrapping is an essential part of the warehousing process. It keeps goods secure, reduces the risk of lost inventory, and improves warehouse organization. Whether you own a warehouse or are just getting started in the industry, it's essential to familiarize yourself with pallet wrapping. Well walk you through how to wrap a pallet, investigate different types of pallet-wrapping equipment, and answer frequently asked questions about the topic.
Shop All Pallet WrapWatch the video below for a comprehensive guide on how to wrap a pallet:
Though wrapping a pallet may seem simple, there are several details to keep in mind for the best results. To wrap a pallet the right way, follow these steps:
Shrink wrapping your pallets creates an air-tight seal, ensuring the pallet is secure and ready for shipping. By creating this seal, shrink wrap also provides an added layer of protection from environmental hazards. To shrink wrap a pallet, follow these steps:
Its important to note that you can also use heat-shrink bags to shrink wrap a pallet. While these bags are more convenient than shrink wrapping the pallet by hand, they may not fit the size of your pallet.
The pallet wrapping process can be physically taxing, and various equipment and tools exist to assist your employees as they wrap. With these tools, you can create a more efficient process and allow your warehouse staff to focus on other tasks in the workplace. Some of the most common pallet-wrapping tools include the following:
A stretch wrap machine is a form of automated warehouse technology that wraps pallets on its own. They come in both automatic and semi-automatic varieties and allow you to reduce wrapping waste. There are three main types of stretch wrappers:
A stretch wrap dispenser makes applying stretch film by hand easier. It gives the user enhanced control over the wrapping process, improving accuracy and ensuring the entire pallet is secure. Well introduce the four main types of stretch wrap dispensers below:
If you plan on wrapping your pallet with shrink wrap, youll need a heat gun or shrink gun to complete the job. These versatile tools apply heat quickly, reducing the shrink wrap to fit the pallet. In general, shrink wrap needs to be heated to about 250-350 degrees Fahrenheit to shrink.
Well answer frequently asked questions about pallet wrapping below:
The standard packing height of a pallet is 48 inches. This includes 6 inches for the pallet base and 42 inches of product.
For more information, please visit Eopac Machinery.
A standard pallet can hold up to 4,600 lb. of materials.
In general, it takes 176 feet of stretch wrap to cover a standard 48-inch pallet. The amount of stretch wrap you need can vary depending on the size and weight of a pallet and how much stretch you can get out of the wrap.
Back to TopWrapping a pallet is an important process that requires precision and concentration. When executed correctly, wrapping a pallet keeps your goods safe and maintains an organized warehouse space. With the information above, you can educate your staff on pallet wrapping and ensure that every pallet is wrapped the right way.
This includes all items that have been shrink-wrapped and/or are on a pallet. Usually weighing in the thousands of pounds.
Be sure to place your shipment on a pallet that is in decent shape. You dont want something that will fall apart in transit. Try to find a pallet that is just the right size to accommodate the amount of boxes or other materials you are palletizing. This will help to save you from tearing the plastic film on sharp corners of the pallet.
Try to place the items on the pallet as close to one another as possible. If they have room to shift around after youve applied the shrink-wrap the entire unit will become loose and ineffective. Brace items against one another.
Set your pallet to be wrapped on top of other empty pallets. This will make it easier to wrap since you wont need to bend over so far. It helps to set your pallet diagonally at a 45-degree angle rather than square on the stack (so that the bottoms of each corner overlaps the top edge of the stack beneath). Make sure the pallet does not wobble up there!
Take your shrink-wrap roll and peel out a couple of feet of wrap. Squeeze 8 inches or so of the end together into a loose rope shape and thread this through and around one corner of the pallet. Dont try tying a knot. Simply hold the end snug as you fold the rest of the yard over it. The plastic sticks to itself so this should be sufficient to keep it from pulling loose when you begin to wrap.
Wrap around the base of the pallet in the same direction that was begun when you made the fold. Ensure that you wrap the base enough times so that your plastic will not slip off. This is the most important step since the goal is to keep your goods on the pallet. Wrap that base at least four or five times, being careful to allow the edge of the wrap to go underneath the corners. Pull the roll tightly just before going around each corner.
Basically you want the entire pallet to feel like a unit. Everything should move as one, without wobbling. With that in mind, work your way up from the base so that the bottom boxes are first to be married with the pallet. Continue wrapping so that the next layer is joined firmly to the first and so on. Be sure to take as much stretch as possible out of the plastic film while you are wrapping.
When you reach the top of the pallet you can either end there or wrap back down the pallet again. To decide what is needed, try pushing the upper boxes to see if the load seems tight or loose. If you see the plastic ripple or the stack wobble, you either didnt wrap tightly enough or it needs more layers. Go around it a few more times, working your way back down to the base.
When the stack is firm, tear the film apart from the roll and fold the end of it under the edge of one of the wraps at the side of the pallet. This will keep your wrap job from coming undone.
Contact us to discuss your requirements of pallet wrapper with top platen. Our experienced sales team can help you identify the options that best suit your needs.
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