Key Questions to Ask When Ordering Nylon Conveyor Belt

When choosing a belt conveyor system, one of the most important decisions you’ll have to make is which belt it should be equipped with. In most cases it’s the only part of the conveyor that’s actually in contact with your parts, product or packaging.

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Here are eight important questions to ask when choosing a belt:

What is the coefficient of friction? – Belt surfaces range from an extremely low coefficient of friction to a high coefficient of friction. Low friction belts are ideal for accumulation applications or side-entering or -exiting applications where product must slide while the belt continues to move. High friction belts are often found in incline applications up to 15° to ensure positive product movement simply through friction between the product and the belt.

What are the maximum and minimum temperatures? – There are two temperatures you should be concerned with: ambient operating temperature and temporary part temperature. Each is important for the long-term function of the belt. Ambient temperatures that are too cold can lead to brittleness and cracking of the belt; temperatures that are too high could lead to belt stretch or delamination at the splice. Short-term part temperature specifications ensure hot parts don’t damage the surface of the belt when they’re placed or dropped onto the conveyor.

What color is the belt? – Color is most important in inspection applications, whether it’s automated with cameras or a visual inspection by an operator. Proper color contrast with the product can be vital for spotting defects or impurities. Blue is very common in food applications since it’s a color that rarely appears naturally in foods, making it easy to spot residue after cleaning.

Is the belt cut resistant? – If your product has sharp edges, a cut resistant belt may be necessary to avoid cutting the surface of the belt. These belts typically include a hardened urethane or PVC top surface.

Should I use a sealed edge belt? – To reduce particulates in cleanroom environments, a sealed edge belt is typically recommended. These encapsulate the cut edges of the belt to seal in the fibers of the carcass. Without a sealed edge, those fibers may be released as the belt flexes around the pulley.

Does the belt have release properties? – In some applications, product may tend to stick to the belt, whether it’s a sticky confectionery product or glue from a packaging process. A silicone belt helps to ensure the product is released cleanly.

Do I need cleats? – Cleated belts are common for applications where parts need to be pushed up an incline or restricted from sliding or rolling down a decline. They’re also used to maintain product spacing, especially in applications where parts are fed manually by an operator. Cleats are placed at custom intervals based on the customer’s specifications and are available in a variety of heights for different products and applications.

What’s in stock? – All these considerations mean nothing if finding the perfect belt would push the lead time past the date you need the conveyor. With hundreds of potential belt types, it would be impractical for conveyor manufacturers to stock every type. Most manufacturers stock a limited number (at QC Conveyors we stock seven types, which cover about 95% of our conveyor orders) and rely on the belt manufacturers to supply others as needed. This can double or triple the lead time for the conveyor, so it’s important to know which belts your conveyor manufacturer stocks, especially if you need a conveyor quickly. You may be able to compromise on one of the other requirements to help meet your lead time requirement.

To see photos and specifications of the various types of belts that are available, visit the Belts section of our website. You’ll find filters that help you narrow down the belts to find the perfect one for your application.

In addition, our Applications Engineers are always available to help select the proper belt for your application. They have decades of experience with various products and applications.

Investing in a new conveyor system, an industrial material transfer or handling application is not something to be done lightly. Conveyor systems are enormous, sophisticated equipment that must be chosen with care. There are several questions you should ask yourself before purchasing a new conveyor. You want to make certain that the belt conveyor you buy will provide the finest overall return on investment for your organization.

Conveyor belt demand is driven by the progress of infrastructure operations as well as macroeconomic variables such as GDP growth. The eco-friendly conveyor belt is the current trend that has piqued the interest of industrial conveyor users. Self-cleaning capabilities are among the eco-friendly conveyor belt’s advantages, which tend to cut manufacturing expenses as well as waste.

How long can the belt conveyor system be expected to last?

A belt conveyor should serve you well for many years after you’ve paid for it.

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A belt conveyor system that can fulfill both your current and future needs is the best investment you can make. Change is a given. However, don’t buy a conveyor that won’t be able to accommodate your future needs.

To establish a new conveyor, it is necessary to be able to remove, insert, and/or swap out conveyor modules. To avoid jeopardizing the integrity of the conveyor system, look for design choices that allow you to extend or reduce the conveyor’s length and add or remove inclines and declines.

Which purpose will it serve?

Knowing what the conveyor system will be used for is a vital first step in selecting which one is best. Food processing conveyors will have quite different needs than those meant for robotics integration or just moving tiny boxes along a packing line.

What additional fees should I take into account while making a purchase?

Conveyor belts are also an important part of the conveyor system. Conveyor belts are typically the most expensive to replace. PVC conveyor belts typically last 18 months. Having to replace a belt every year or two might easily drain your maintenance budget.

Plastic link belting, on the other hand, can be quickly repaired without the need to replace the complete belt if damage occurs.

Conveyor belts and accessory replacements can take a long time if they are damaged. Conveyor systems that can be repaired quickly and easily without the need for expert staff should be sought.

To maintain my belt conveyor, how much time should I set aside?

Productivity might be impacted by downtime and maintenance issues in the conveyor belts. Find out what kind of upkeep your new system will require before you buy it.

The installation and maintenance of most belts, such as PVC, can be labor-intensive and time-consuming. Conveyors with tension-free belts are best. Good traction, wear, performance and service are guaranteed.

Self-tracking belt systems don’t require constant tensioning or regular replacement, unlike ordinary conveyors.

What safety measures are included?

Look for a conveyor belt system where fingers, hands, and loose clothing cannot reach any of the moving parts, such as chains, belts, and sprockets.

Belt conveyors that have no sharp edges and all moving parts enclosed or guarded are the safest to use.

Make sure the conveyor system you select can meet all of the following requirements. Conveyors are an investment that will pay dividends for many years to come.

Apart from these major questions, there are a couple more questions that can be stated forward to get the best deal for your conveyor belts:- 

WHAT TYPES OF MATERIALS WILL BE TRANSPORTED?

• Will there be a need for specialized belting?
• How broad should the belt be?
• Will both the product and the conveyor work at room temperature?

WHAT SIZE IS IT GOING TO BE?

• How much room will the conveyor system take up?
• How long do you think it should be?

HOW POWERFUL WILL THE MOTOR BE?

• How quickly does the conveyor have to be?
• How much weight will it have to support?

WHICH KIND OF SYSTEM WILL IT BE?

• Does the system have a modular design?
• How tough will future changes be?

HOW LONG WILL INSTALLATION TAKE?

• How difficult will it be to install?
• What will the expense be?
• How much time will it take?

WHAT IS INVOLVED IN THE MANAGEMENT PROCESS?

• How simple will it be to repair or replace a belt?
• How easy is it to find replacement parts?
• Will there be any skilled labor?

WHAT IS THEIR SPECIALIZATION?

• Has the provider already worked on comparable systems?
• Can they provide references or case studies?

In short the research and understanding of an industrial setup and deciding, the best conveyor belt for a mechanical task. This should be possible, either by referring online conveyor belt buying guide, which offers a huge scope of data on conveyor belts or one can have a specialist employed to finish this work.

A reliable, trustworthy Conveyor Belts Supplier will be capable and ready to assist you with these queries and others that might be basically relying upon your particular requirements.

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