Questions You Must Ask Before Buying Your Conveyor Belt

Investing in a new conveyor system, an industrial material transfer or handling application is not something to be done lightly. Conveyor systems are enormous, sophisticated equipment that must be chosen with care. There are several questions you should ask yourself before purchasing a new conveyor. You want to make certain that the belt conveyor you buy will provide the finest overall return on investment for your organization.

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Conveyor belt demand is driven by the progress of infrastructure operations as well as macroeconomic variables such as GDP growth. The eco-friendly conveyor belt is the current trend that has piqued the interest of industrial conveyor users. Self-cleaning capabilities are among the eco-friendly conveyor belt's advantages, which tend to cut manufacturing expenses as well as waste.

How long can the belt conveyor system be expected to last?

A belt conveyor should serve you well for many years after you've paid for it.

A belt conveyor system that can fulfill both your current and future needs is the best investment you can make. Change is a given. However, don't buy a conveyor that won't be able to accommodate your future needs.

To establish a new conveyor, it is necessary to be able to remove, insert, and/or swap out conveyor modules. To avoid jeopardizing the integrity of the conveyor system, look for design choices that allow you to extend or reduce the conveyor's length and add or remove inclines and declines.

Which purpose will it serve?

Knowing what the conveyor system will be used for is a vital first step in selecting which one is best. Food processing conveyors will have quite different needs than those meant for robotics integration or just moving tiny boxes along a packing line.

What additional fees should I take into account while making a purchase?

Conveyor belts are also an important part of the conveyor system. Conveyor belts are typically the most expensive to replace. PVC conveyor belts typically last 18 months. Having to replace a belt every year or two might easily drain your maintenance budget.

Plastic link belting, on the other hand, can be quickly repaired without the need to replace the complete belt if damage occurs.

Conveyor belts and accessory replacements can take a long time if they are damaged. Conveyor systems that can be repaired quickly and easily without the need for expert staff should be sought.

To maintain my belt conveyor, how much time should I set aside?

Productivity might be impacted by downtime and maintenance issues in the conveyor belts. Find out what kind of upkeep your new system will require before you buy it.

The installation and maintenance of most belts, such as PVC, can be labor-intensive and time-consuming. Conveyors with tension-free belts are best. Good traction, wear, performance and service are guaranteed.

Self-tracking belt systems don't require constant tensioning or regular replacement, unlike ordinary conveyors.

What safety measures are included?

Look for a conveyor belt system where fingers, hands, and loose clothing cannot reach any of the moving parts, such as chains, belts, and sprockets.

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Belt conveyors that have no sharp edges and all moving parts enclosed or guarded are the safest to use.

Make sure the conveyor system you select can meet all of the following requirements. Conveyors are an investment that will pay dividends for many years to come.

Apart from these major questions, there are a couple more questions that can be stated forward to get the best deal for your conveyor belts:- 

WHAT TYPES OF MATERIALS WILL BE TRANSPORTED?

• Will there be a need for specialized belting?
• How broad should the belt be?
• Will both the product and the conveyor work at room temperature?

WHAT SIZE IS IT GOING TO BE?

• How much room will the conveyor system take up?
• How long do you think it should be?

HOW POWERFUL WILL THE MOTOR BE?

• How quickly does the conveyor have to be?
• How much weight will it have to support?

WHICH KIND OF SYSTEM WILL IT BE?

• Does the system have a modular design?
• How tough will future changes be?

HOW LONG WILL INSTALLATION TAKE?

• How difficult will it be to install?
• What will the expense be?
• How much time will it take?

WHAT IS INVOLVED IN THE MANAGEMENT PROCESS?

• How simple will it be to repair or replace a belt?
• How easy is it to find replacement parts?
• Will there be any skilled labor?

WHAT IS THEIR SPECIALIZATION?

• Has the provider already worked on comparable systems?
• Can they provide references or case studies?

In short the research and understanding of an industrial setup and deciding, the best conveyor belt for a mechanical task. This should be possible, either by referring online conveyor belt buying guide, which offers a huge scope of data on conveyor belts or one can have a specialist employed to finish this work.

A reliable, trustworthy Conveyor Belts Supplier will be capable and ready to assist you with these queries and others that might be basically relying upon your particular requirements.

In case you're on the lookout for another transport framework or are preparing to be, reach out to the team at DPH Engineering. A trustworthy partner of modular conveyor systems, that offers custom designs, and other specially engineered material handling solutions, our Conveyor Belts experts will direct you through each progression of the transport plan and choice interaction.

An automated conveyor system can dramatically improve the productivity of any manufacturing process. It's why most manufacturing companies have employed automated conveyor systems in their plants ' they know the benefits conveyors bring to their production process.

Conveyors are almost a non-negotiable, but choosing the perfect conveyor system for your manufacturing process? That's not as easy. There are a number of factors to consider: initial cost, total cost of ownership, maintenance needs, noise levels, installation, and most important, the quality and usability of the conveyor. What conveyor system will give you the maximum output with the longest lifespan? How much will it cost you in maintenance and upkeep? Can the system be customized to your specific needs? All great questions to ask when looking for a conveyor system.

When looking to upgrade or expand your conveyor system, consider these key factors:

1. Conveyor System Design
   You have a unique manufacturing process that requires a unique solution. Look for a supplier who not only sells conveyor units, but who will partner with you to engineer a conveyor system that maximizes the productivity of your manufacturing process and ensures the safety of your employees. There may be a greater upfront cost, but the return on investment of a conveyor system designed to optimize your output will pay off in the end.
2. Equipment Longevity
   Nothing kills production worse than a worn out and broken conveyor unit. The time needed to repair or replace a broken unit costs you money. Look for a quality conveyor system built to withstand years of manufacturing. Quality parts and material play a big role in the longevity of your system.
3. Equipment Clean-ability
   In the food processing industry, the ease of which you are able to clean a conveyor system is imperative. You need to find a system meeting sanitary design requirements, including: Cleanable to a microbiological level, Made of compatible materials, Accessible for inspection, maintenance, cleaning and sanitation, No product or liquid collection, Hollow areas should be hermetically sealed, No niches, Sanitary operational performance, Hygienic design of maintenance enclosures, Hygienic compatibility with other plant systems, and Validated cleaning and sanitizing protocols. Don't risk product contamination and recall ' sanitary design and cleanability is important!
4. What's Your Budget?
   The greatest conveyor system in the world is useless if it falls outside your budget. Ask yourself: how much are you able to spend on a new conveyor system and is there any leeway for an upgrade that increases productivity and output in the long run? Use your budget as the guideline while searching for the perfect conveyor system. Know what you are willing to sacrifice in order to keep the system in your budget, and what components are non-negotiable. Any good conveyor provider will take your budget and present a solution meeting your criteria.

These four key factors should serve as guidelines in your search for the perfect conveyor system for your manufacturing process. They will help you navigate the options and choose the system that works best for your company.

We Can Help!

If you're in the market for a new conveyor system, Fusion Tech can help! Our experience & innovation provides our clients with custom-design processing and handling conveyor systems for bakery, dairy, candy, meat, poultry, grain, and pharmaceutical processors.  Our design team will meet with your group to determine your needs, design a complete cost-effective solution that delivers quality & payback, and build a system with proven longevity all while staying within your budget. You can see samples of our conveyors, view an export line system we designed and built, and learn about our strict sanitary design and quality standards.

The company is the world’s best Conveyor Cleaner supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.