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All laser cutting processes have their own inherent advantages and disadvantages, but it appears that the benefits of fiber laser cutting machines far outweigh that of any of the other processes. It&#;s one of the newest forms of laser cutting, as it&#;s only picked up traction in the last couple decades or so. However, the benefits that fiber laser cutting machines provide, which we will discuss below, have been quickly realized by metal fabricators all over the country. Fiber laser cutting machines can easily and seamlessly adapt between industries for a huge range of applications. Continue reading to learn more about the other benefits of these powerful machines.
What are the Benefits of Fiber Laser Cutting Machine?
Fiber lasers offer several primary advantages. The light propagating in the fibers is well shielded from the environment, and fiber lasers tend to be very compactly designed. They offer a large gain bandwidth, wide wavelength tuning ranges, and have the capacity to generate ultra-short pulses. Operating at high power with great efficiency, they are suitable for many types of cutting procedures.
Fiber lasers can cut through thin materials at very high speeds. They also have the ability to cut reflective materials without risk of reflections causing damage to the machine, which allows metals such as copper, brass and aluminum to be cut without issue.
No Heat Damage to Objects
The laser that is emitted from a fiber laser cutting machine is incredibly powerful, which is why it can so easily cut through thick materials like steel. Yet, one of the great benefits of fiber lasers is that they can be so precise that the beam won&#;t cause any damage to the surrounding material of the object that they are working in. Many industries can benefits from this. Consider the electronics industry, where the beam needs to work at incredibly small sizes without damaging any of there components essential in having those electronic devices working correctly.
Superior Performance
You&#;ll also find that fiber lasers offer a superior performance over many of their counterparts. Fiber lasers provide a much higher level of beam quality which can be highly focused to achieve extremely accurate levels of precision, as well as increased power densities.
This also means that tasks can be completed at a quicker rate and at a much lower power consumption rate.
Why Is It Beneficial to Use Parts Cut With a Fiber Laser?
The main reason to employ fiber laser cutting techniques is to reduce the mechanical stress that a sheet metal form experiences while being cut. Lasers help to eliminate the impact stress that can adversely affect sheet metal products during cutting, and beyond that, the heated zone is incredibly small. This means that the rest of the work piece is exposed to little or no heat, preserving the properties of the material being handled, which is incredibly important.
Also, it&#;s important to consider that since laser cuts can be made incredibly close to one another without negatively impacting the sheet metal, they help to minimize waste&#; closer cuts allow you to make more parts per square foot of sheet metal you use.
For more information on the benefits of using laser cutting for your parts, contact CAMM Metals.
How to Maximize the Advantages of Laser Technology
One of the goals when designing for manufacturing is to achieve a simple solution rather than a complex one. After all, complex designs are more difficult to manage, increase the chances of errors and generate waste in the form of materials, energy, labor and time. Laser cutting technology is a suitable tool for creating all shapes and sizes of components and is one of the most efficient and cost effective fabrication methods.
Complex cuts with superior edge quality can be accomplished with accurately on laser cutting equipment. Precision laser beams are capable of creating close tolerance components in a quick, clean and efficient manner with minimal operator intervention. Sophisticated software and minimal kerf allow tight nesting of parts to maximize yield and minimize material waste.
We've Recently Acquired a Powerful Laser Cutting Machine
CAMM Metals recently acquired a Prima Power Platino Fiber Evo machine, which is able to adapt to a wide variety of applications. The SMART cut option, a heads down rapid pierce feature, allows for hyper-fast cutting of sheets up to 3/16", while reducing cycle times up to 30%. The MAX cut allows for fast laser cutting of medium-high thicknesses, reducing processing times up to 40%. The NIGHT cut allows for intensive production with higher piercing and cutting process safety.
The Platino Fiber Evo allows for high performance in cutting any thickness in range. The machine is reliable and efficient, with laser power of 3 kW. In addition to its high power and precise, efficient cuts, the machine is very green and conserves energy. It uses less energy than other cutting mechanisms and has no laser gases because of high brilliance fiber laser sources.
CAMM Metals | Connecticut Laser Cutting Services
With years of experience, CAMM Metals has become the expert in precision laser cutting services in Connecticut. WE have state-of-the-art facilities in Windsor, Connecticut in order to better meet our customers&#; engineered laser solution and laser cutting requirements. We have the experience and resources necessary to help you reap the cost and quality benefits that laser cutting has to offer. Beyond that, we have a deep understanding of differing materials and employ design guidelines that ensure the most robust performance at minimum cost.
What are the advantages and disadvantages of fiber laser cutting machine
Fiber laser cutting machine is a new type of laser cutting machine developed in recent years.It USES the fiber laser to output the high energy density laser beam and concentrates it on the processing material to achieve the effect of automatic cutting.Mainly used for carbon steel, stainless steel, silicon steel and other metal materials under 40 mm.Therefore, as a new laser cutting machine, compared with CO2 laser cutting machine, what are the advantages and disadvantages of fiber laser cutting machine?
Advantages
1. Good beam quality: the smaller the cutting line is, the higher the processing efficiency is and the better the processing quality is;
2. Fast cutting speed: the optical fiber laser cutting machine is twice of the equal power CO2 laser cutting machine;
3. High stability: Wuhan Ruike fiber laser, stable performance, the service life of key components can reach hours;
4. Electro-optic conversion efficiency is very high.Optical fiber laser cutting machine is about 30%, three times of CO2 laser cutting machine, energy saving and environmental protection;
Are you interested in learning more about Single-platform Fiber Laser Cutting Machine? Contact us today to secure an expert consultation!
5. Low operating cost: the power consumption of the whole machine is only 20-30% of that of the same CO2 laser cutting machine;
6. Low maintenance cost: optical fiber transmission, no reflector;Basically free of maintenance, can save a lot of maintenance costs;
7. Simple operation: optical fiber transmission, no need to adjust the optical path;After a simple training can be used, very convenient.
Disadvantages
Compared with CO2 laser cutting machine, the biggest disadvantage of fiber laser cutting machine is that it is expensive. The price of a basic fiber laser cutting machine is usually more than 17,000 US dollars, which is often 3-4 times that of a CO2 laser cutting machine of the same size. Because the fiber slit is very thin, the gas consumption is very large (especially nitrogen cutting), and there will also be a part of the cost. In addition, the fiber laser cutting machine is difficult to cut high reflection materials such as aluminum plate and copper plate, the cutting speed is not obvious, and the cutting thickness is difficult to exceed 30mm.
Even with the advantages and disadvantages of the optical fiber laser cutting machine, the advantages of the optical fiber laser cutting machine are greater than the general disadvantages. Just a few years ago, such achievements were made. The research and development of fiber laser technology still have broader space for development. I believe in the future, metal laser cutting machine will bring us more technological surprises and processing breakthroughs!
If you want fast and accurate cutting, then fiber optic laser cutting machine is essential. Optical fiber laser cutting machine can cut steel, brass, aluminum, etc., without fear of machine damage.
The new technology produces a laser beam that is transmitted to the laser cutting head. Lasers transmit the heat of cutting metal to cut sheet metal with unmatched precision and quality.
The CNC laser cutting machine has excellent cutting quality and cutting materials such as titanium, brass, mild steel, copper, aluminum, stainless steel, etc. In the operation of the fiber laser, you can see the beam through the collimating lens with the help of optical configuration, and through the lens formed metal. It gives the material the desired shape and ensures that the material is properly trimmed.
Fiber laser cutting machine uses metal plate to process advertising trademarks, high/low voltage electrical cabinets, mechanical parts, kitchen utensils and automobiles, etc., to carry out efficient etching of materials, which adds significance to the aesthetic design of materials.
In addition, the laser cutting machine is simple to operate.All you need to do is follow the three-step approach:
Create a page in the graphics software and import the designs that you want to sculp or create your own custom designs.
Set your laser machine to send your design to the laser.Now, move to the print driver, select the laser parameters to use, or select the default material Settings from the database.
Finally, select your document, place the material on the machine, close the machine door, and continue cutting.
Laser cutting machine is involved in all walks of life. Due to business demand, some customers may need to cut 10mm thick carbon steel material. For such a thick material, many customers are still choosing flame cutting or CNC punch. However, the processed product has more burr and slower speed.
Which laser cutting machine is suitable for cutting 10mm carbon steel?
The 10mm thick carbon steel material for the traditional metal cutting equipment not only cannot meet the speed requirements, but also has a certain quality gap with the laser cutting machine. Fiber laser cutting machine, with its strong cutting ability, fast speed and high machining precision, has become the cutting equipment of sheet metal.In addition, optical fiber laser cutting machine can also according to the need to cut a variety of complex graphics, to meet the needs of various industries.
We can consider the following three aspects:
1. If you cut metal materials below 10mm for a long time, it is recommended to choose a W fiber laser cutting machine. This is a basic metal laser cutting machine, relatively cheap price and fast economic benefit.
2. If we often cut carbon steel of about 10mm, we suggest using a W fiber laser cutting machine. It can meet your needs for batch processing sheet metal.
3. When the cutting range of carbon steel material is greater than 10mm, it is recommended to use a W fiber laser cutting machine, which has a stronger cutting ability for thick sheet metal. Although the price will be higher, it will be more cost effective considering the long-term development of the business.
Fiber laser is a new kind of laser developed in the world. It outputs high energy density laser beam and focuses on the workpiece surface, which makes the surface irradiated by ultra-fine focus melt and vaporize instantaneously. The spot irradiation position is moved by the CNC mechanical system to realize automatic cutting. Compared with gas laser and solid laser, they have obvious advantages and have gradually developed into important application fields in high-precision laser processing, lidar system, space technology, laser medicine and other fields.
Fiber laser cutting machine can be used for plane cutting, also can be used for bevel cutting, the edge is flat and smooth, suitable for metal plate and other high-precision cutting. Compared with ordinary CO2 laser cutting machine, it saves time and gas consumption, and has high photoelectric conversion rate. It is a new product of energy saving and environmental protection, and also one of the world's leading technological products.
For more Single Table Fiber Laser Cutting Machineinformation, please contact us. We will provide professional answers.
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