What is Carton Sealer Equipment Factory and Why Do We Use Them?

Your produce packaging business is growing, and you need to add or replace carton sealers to keep up with demand. But how do you know which one is right for your business? This article will give you the information you need to make an informed decision based on your unique warehouse needs.

What is a carton sealer?

Carton sealers are a vital part of the packaging process. Carton sealers are machines that place adhesive tape on the top & bottom of the box simultaneously. They're often found in warehouses and distribution centers, where they're used to package products for shipping or for storage. The machine ensures that everything is properly packed so that manufacturers, wholesalers, and retailers can ship goods quickly without worrying about them getting damaged on their way to customers' homes or businesses.This machine is designed to ensure that the product is protected from damage during transport by using compressed air to create a tight seal around the edges of the box. This prevents moisture from getting inside during transit, which can cause damage over time if it's not properly protected. It also helps keep out dust particles that could get into the product during transport, which could cause contamination problems later on when it gets opened at its final destination.Advantages of Automatic Carton Sealers over Manual Carton Sealing:

• Increased production
• Reduces labor costs and increases efficiency
• Reduces waste (a semi-automatic or automatic carton sealer only requires one strip of tape. Versus two in manual carton sealing)
• Easy-to-use without labor fatigue or risk of repetitive-movement injuries
• Durability
• Versatility

There are two common carton sealers for the produce packaging industry: Semi-automatic and automatic.

What Are Semi-Automatic Carton Sealers and How Do They Work?

Semi-automatic carton sealers are an efficient way to package produce, like potatoes and onions. These machines can be used to automatically seal the cartons and then apply labels. Carton sealing machines are also known as carton box sealers or carton closing machines.Semi-automatic carton sealers work by placing the product into a preformed cardboard box or plastic tray, which is then sealed and labeled with a printer. The machine will typically have two conveyor belts that move the boxes from various stations along the machine. At each station, the operator places new boxes onto one conveyor belt and removes finished ones from another belt. The process continues until all boxes have been processed through the machine.Semi-automatic carton sealers are often used in grocery stores, warehouses, distribution centers and other businesses that handle large amounts of packaged goods. They help you save time by automating this process so that you don’t have to manually close each box by hand.

What are Fully Automatic Carton Sealers, and How Do They Work?

Fully Automatic Carton Sealers are a food packaging solution that is becoming increasingly popular. They are used to seal cartons of produce items like potatoes, onions, carrots, and other vegetables quickly and efficiently. The fully automatic carton sealers use heat to seal the cartons closed. They are made up of a heated blade that cuts through the top layer of the lid and seals it with a hot glue gun.The main advantage of using Fully Automatic Carton Sealers is that they can be used to package produce very quickly, which allows you to save time and money. It also reduces the chance of human error and ensures that everything is packaged properly, so there are no leaks or spills.

Recommended Brands and Features of Semi-Automatic and Fully Automatic Carton Sealers

About The BestPack™ Semi-Automatic Carton Sealer

The is a popular adjustable sealer, because it is designed for a variety of light-to-heavy duty applications. Its side belt technology seals narrow to wide cartons, with dual telescopic masts granting an extra 4″ carton height.

Features of the BestPack™ Semi-Automatic Carton Sealer

• 342-490 lbs. shipping weight
• Electrical On/Off box
• Exclusive pressure-pressure sensitive, high-speed tape head
• Side belt drive system
• Telescopic mast
• Extra 4” height adjustment
• Adjustable bed height
• Width/height adjustment knobs
• Upper side compression unit
• A variety of tape roll lengths
• Heavy duty frame

About The BestPack™ ATFXU Fully Automatic Carton Sealer

Designed primarily to seal cartons of produce like potatoes, lemons and oranges, the is designed to be used for heavy duty HSC cartons. It is made with pressure sensitive tape and has four stations:

1. Indexer station
2. Positive outer sleeve lifting station
3. Flap folding station
4. Sealer station

Features of the BestPack™ ATFXU Fully Automatic Carton Sealer

• 90 PSI, 8 SCFM air requirements
• 1,098 lbs Shipping Weight
• Heavy Duty Casters Heavy Duty Frame
• Unique Positive Outer Sleeve Lifting Station
• Flap Folding Horns
• Rear Minor Flap Side Action Kicker
• SMC Maitenance Free
• High Speed Top and Bottom Belt Drive System
• Quick Change Belt Drive Assembly Tracks
• Belt Drives are Equipped with a “V” Guide
• Self Centuring Guide Rails
• Width/Height Adjustment
• Adjustable Compression Roller
• Interlock Safety Gates

About The BestPack™ AS22-3 Fully Automatic Carton Sealer 

The is designed for uniform in-line closures. It has a solid four-column support structure, dual motor side belt, and closes all four flaps on the top of the carton. It uses 45-60psi and 4-5 SCFM of air.

Features of the BestPack™AS22-3 Fully Automatic Carton Sealer

• Various tape roll lengths
• Adjustable bed height
• Width/height adjustment knobs
• Upper side compression unit
• Heavy duty frame
• Interlock safety gates in kicker station
• Electrical On/Off box
• UL-approved electrical parts
• Exclusive pop-out pressure sensitive “High Speed” tape head

Semi-automatic carton sealer vs. Fully automatic carton sealer: Questions to consider

When it comes to choosing a carton sealer, there are many options out there and it can be difficult to know where to start. But one thing's for sure: you need a way to package your produce in a way that keeps it fresh, safe, and appealing to consumers.So how do you decide which type of carton sealer is right for your warehouse? Here are two questions that can guide your choice depending on your answers:

• How much room do you have?

If you're in a smaller space and don't have any extra room for storage, then a semi-automatic carton sealer is probably your best bet. These machines are fairly inexpensive so if something breaks or needs repairs, it won't set you back too far financially. It also means that it doesn't take up much space on its own so if you're tight on space in general, this might be the best option for you!

• How many employees do you have?

A fully automatic machine will require more employees than a semi-automatic machine because these types require more hands-on workDo you need customization for your facility, but aren’t sure where to start? Pepper Equipment offers a variety of machines and solutions for every sized warehouse and facility within the produce industry.

Conclusion

Proper packaging is what your company needs to compete in the produce business. Numerous machines are available on the market, but only some will be perfect for your needs. The right packaging machine helps you maximize your packaging capabilities and save: time, money, labor force and space.

Welcome to this article, which is an in-depth guide to carton sealing machines, If you’re looking for any information about carton sealing machines, you will find it right here. So keep reading to learn more.

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1. What is a carton sealing machine?

A carton sealing machine is a device that seals cardboard boxes with tape. It is widely used to pack various items into cartons, such as food, beverages, wine, medicines, books, furniture, lamps, spices, kitchenware, hardware, wood products, chemicals, clothes, ceramics, glass caps, etc. It can be used in two ways, using only one machine, or as part of a carton packaging line. This machine is usually matched with an unpacking machine, labeling machine, coding device, heat-shrinkable film packaging machine, etc.

2. What are the normal types of carton-sealing machines?

There are four different types of sealing machines on the market:

1) Unified semi-automatic case sealer

This type of case sealer requires the operator to move one case after another. In addition, it cannot handle boxes of different sizes and can only rely on boxes of similar sizes.

2) Unified automatic sealing machine

This type of carton sealer works similarly to a semi-automatic carton sealing machine, but it does not require the help of the operator to move the boxes. It uses a similarly sized carton but can be changed with a single manual setting

3) Random semi-automatic case-sealing machine

This type of case sealer requires an operator, but it can handle all the different types of cartons and you don’t need to make manual adjustments for each different size. The operator only needs to bring up the housing to be sealed.

4) Random automatic sealing machine

This is a fully automatic case sealer that does not require an operator at any time. It can seal boxes and cartons of any size continuously.

3. What are the characteristics of a carton sealing machine?

There are some characteristics below:

• This carton sealing machine adopts an advanced sealing liner to flatten the protruding part of the carton and make the tape suitable for the carton surface. Smooth cutting, beautiful sealing, firm, and wear-resistant.
• The width and height of the sealing machine are adjustable, the sealing size is large, and the left and right conveyor belts can drive heavier cartons.
• The lower and top conveyor belts are equipped with a large motor each, and the dual motor design provides powerful power for heavier and wider cartons.
• The active and passive wheels of the conveyor belt are getting thicker and thicker, with a larger carrying capacity and a better rolling effect.
• The upper head can be designed vertically, making it easier to replace the tape, simple and fast.
• The inner lining adopts a closed design, and the seal is firmer and more beautiful.
• Reasonable design, durable materials, smooth operation, and efficient work.
• The conveyor height can be adjusted according to your needs.
• Suitable for a wide range of applications in different sizes of cartons.
• The machine width is closely arranged and suitable for different sizes of cartons, especially small boxes.
• The components used to secure the tape are removable for easy tape replacement.
• Complete the bottom sealing and top sealing operations at one time, the seal is firm, smooth, and beautiful.
• The emergency button is designed as a safety precaution.
• Our carton sealing machine is equipped with customized services.

4. What is the mechanism of the carton sealing machine?

The working principle of the carton sealing machine is to seal the right bottom and left bottom of the outer packaging carton with tape. The automatic sealing machine can also adjust the relative height and total width of different outer packaging sizes, which is suitable for mass production.

5. What is the structure of the carton sealing machine?

The carton sealer is composed of a conveyor platform with rotary rollers, left and right conveyor belts, carton positioning rollers, a handle and top sealing device for adjusting the height of the conveyor platform, a long metal plate, a support frame with a weighing head, a power switch, an emergency button, four wheels at the bottom of the machine, etc. The rollers are closely arranged and suitable for transporting cartons of various sizes. The left and right conveyor belts automatically move the carton forward for sealing. The height and width of the seal can be adjusted via the handle. The long metal plate flattens the top of the box and seals smoothly.

6. How to operate a carton sealing machine?

It’s not easy to do in practice. The key has two key parts to explain the principle of the carton sealing machine and its practical methods and common problems.

First of all, everyone will master the principle of a carton sealing machine: a carton sealing machine is one of the common sealing machines. The principle is to connect the power cord plug, turn on the power switch, the device starts to operate, fold the hand and push the small box. When reaching the left and right power units, the left and right driving forces drive the small box to carry out automatic sealing equipment according to the core sealing equipment. The head disconnects completely automatically to the scotch tape. The rear pressure tank is passed on a small box. The whole process of sealing.

Next, a proper practical method for the carton sealer machine is to adjust the height of the chassis machine to the left and right heights and adjust the handwheel. The upper and lower widths are together with the handwheel, pick up the power cord plug, press and hold the boat switch, and the boat switch display indicator lights up. The person is placed on the shell to fold the lid, the left and right power units push the shell forward, and the automatic seal automatically seals.

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7. What is the price of a carton sealing machine?

The price of an ordinary carton sealing machine ranges from more than a hundred dollars to hundreds of dollars. This may be due to many facts. For example, the quality of the machine, the materials used to make the machine, and so on. Companies often need to assess the company’s actual needs before deciding which type to buy in order to get the most out of the machine.

8. What are the factors that determine the price of a cartoon sealing machine?

Now the sealing machine is one of the packaging machinery that many enterprises begin to use, the sealing machine is popular packaging equipment, packaging will be used in many modern production lines, because of its strong degree of automation, it can reduce manual labor, improve work efficiency, and is highly appreciated by customers. However, due to the large types of sealing machines and the variety of prices, different types of sealing machines are very different in price, so what are the factors that affect the price of sealing machines?

• The branding factor is like a notebook from different brands. In terms of configuration, appearance, performance, etc., the price of notebooks is generally much higher than other brands. Just as we should believe in the power of brands, we all feel that buying branded things makes people feel more at ease.
• Machine quality Product quality itself is the basic factor that determines the price. Including the value of various accessories, whether the life and use method of accessories are perfect, and the technical content and quality of the product determine the price of the sealing machine.
• Market factors are more popular for automatic sealing machines on the market, and the demand is strong, which will affect the price of sealing machines to a certain extent, and this factor will be reduced due to sufficient market supply. Similarly, during the peak season of the year, the price of this machine will be higher, and this market-oriented price fluctuation will not have a substantial impact on the price. However, businesses can also choose a reasonable time to avoid this unnecessary passivity when purchasing machines.
• Marketing strategy: All products on the market have their own marketing strategies, some of which are not perceived by everyone, but are reflected in the price.
• With the continuous progress of society, people’s sense of service has gradually been cultivated. Now no matter what product you buy, if there is no good after-sales service system, then your product will lose half. Therefore, when consumers choose a sealing machine, they would rather spend more money and go to those companies with good after-sales service to buy sealing machines. Because if the machine encounters problems in the future, then it is also a good guarantee to find sales to solve them in the future.

9. What to consider when buying a suitable carton sealing machine?

There are many types of sealing machines, how to choose correctly, you must choose a sealing machine according to your own sealing needs. In addition, there are two types of sealers: upper bottom sealers and side sealers. Generally, the upper and lower sealing machine is used, and the general down-throw packaging method is suitable for this automatic sealing machine, such as bag packaging in the food industry, roof packaging in the dairy industry, conventional pharmaceutical outer packaging boxes, etc.

The horizontal carton packaging method is suitable for choosing a side sealing machine, such as full case packaging of cans in the beverage industry, some carton packaging in the food industry, etc. Therefore, whether the choice of sealing machine is correct directly affects the quality of packaging.

Here are a few pieces of advice we would like to offer.

• The sealing machine should be selected according to the size of the outer box and the weight of the whole box after packaging. There are generally two basic models of sealing machines produced by various manufacturers: ordinary type and heavy type. The carrying weight of heavy-duty sealers produced by each manufacturer has different differences, so pay attention to asking for details when purchasing.
• The sealing size of the case opener will vary depending on the type of sealer. After selecting the sealing machine corresponding to the sealing size, the worker needs to adjust the sealing height and width before the sealing machine enters the secondary packaging line. This form is suitable for secondary packaging lines where the sealing size changes almost infrequently. This is also an important factor to consider.
• Pay attention to the weight of the product. The weight of the product affects the overall framing mechanism of this equipment. If you want to seal large and heavy boxes with a machine, you need to consider the minimum weight that the carton-sealing machine can withstand. Otherwise, unnecessary damage may be caused to the carton sealing machine.
• Watch out for situations where the carton may swell due to what is placed in it. If the carton is filled with bubble goods and the carton rises, special customization is required
• Pay attention to the production space. Choosing a device requires knowing where the device is installed to avoid running out of space.
• Note whether cabling is used. If used as a stand-alone machine, semi-automatic sealing can be selected, and with the use of the production line, a folding sealing machine can be selected,
• Pay attention to whether the machine can be used for mass production. If it is mass production, please choose sealer equipment that adjusts the length and width manually, and in any case, choose sealer equipment that automatically adjusts the length and width
• Focus on productivity. Different types of carton-sealing machines have different speeds. If you want a quick sealer machine, let your company manager know before deciding which type to buy.

10. What are the precautions for a carton sealing machine?

There are some precautions below:

• Do not come with water to clean the equipment if the workplace is wet. Actual operators should not work barefoot.
• Determine the switching power supply, operating voltage, and wire connector required for preparation.
• Do not replace or adjust parts of the machinery.
• Do not put your hands on the left and right power units.
• Oil-filled oil should be used frequently for critical components. A carton sealing machine is not only a kind of packaging machinery and equipment, but also can bring efficient packaging and reduce costs to the company, and can also have good sales. The sealing machine is the key to the company’s hardware configuration, which not only reduces labor costs but also enhances the company’s automation technology, making the company very convenient.

11. What is the after-sales service of a carton sealing machine?

Generally, we guarantee post-purchase service to our customers in three forms, namely technical support, return repair, and compensation.

1) Technical support includes:

• support

Technicians provide customers with technical guidance services such as project consultation and fault diagnosis in the form of service hotlines, regardless of whether they are located in the city or remotely, they can achieve instant response, so as to achieve customer satisfaction.

• On-site support

When support does not solve the problem, or when direct on-site service is required according to the customer’s requirements, the company will assign experienced professional technicians to provide services on-site.

2) Return to the factory for repairs

When the problem cannot be resolved by or on-site support, the customer has no special request and returns to the company’s nearest repair point for repair.

3) Compensate

If the machine is damaged in transit and the customer does not want to wait for another new machine, we will provide you with the same amount as the machine. This only applies if the machine is damaged during transport due to an accident that cannot be prevented.

12. How to maintain a cartoon sealing machine?

Keep in mind the following tips and tricks that can really help you get the most out of your carton sealer:

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